About the Role
Our client, a leading industrial manufacturing company, is seeking a highly skilled Senior Instrumentation and Control Engineer for their facility in **Vereeniging, Gauteng**. This role is instrumental in the design, implementation, and maintenance of sophisticated instrumentation and control systems that ensure the efficient, safe, and reliable operation of our manufacturing processes. You will be responsible for troubleshooting complex control system issues, optimizing system performance, and contributing to the development of new automation strategies. The **Vereeniging** location is a significant industrial hub, offering ample opportunities for impactful work. The ideal candidate will possess a deep understanding of PLC, SCADA, DCS systems, and field instrumentation, coupled with strong analytical and problem-solving skills. We are looking for a proactive engineer who can lead initiatives in automation and control, ensuring our client remains at the forefront of industrial technology. This position offers the chance to work on challenging projectss and contribute directly to operational excellence. Our client is dedicated to fostering a culture of innovation and professional growth.
Key Responsibilities
- Design, program, and implement PLC, SCADA, and DCS control systems for various industrial applications.
- Select, install, calibrate, and maintain a wide range of field instrumentation (sensors, transmitters, actuators).
- Develop and execute testing and commissioning plans for new and modified control systems.
- Troubleshoot and resolve complex instrumentation and control system malfunctions, minimizing downtime.
- Optimize existing control loops and automation strategies to improve process efficiency, product quality, and energy consumption.
- Develop and maintain system documentation, including P&IDs, wiring diagrams, logic diagrams, and operating manuals.
- Collaborate with process engineers, mechanical engineers, and operations teams to define control system requirements and solutions.
- Stay abreast of the latest advancements in automation technology, including IIoT, cybersecurity for industrial control systems, and advanced process control.
- Provide technical training and mentorship to junior engineers and technicians.
- Ensure compliance with all relevant safety standards and regulations in the design and maintenance of control systems.
- Contribute to capital project planning and execution related to instrumentation and automation upgrades.
Requirements
- Bachelor's degree in Electrical Engineering, Electronics Engineering, Mechatronics, or a related field.
- A minimum of 6 years of hands-on experience in industrial instrumentation and control systems engineering.
- Proficiency with major PLC platforms (e.g., Siemens, Rockwell Automation), SCADA systems, and DCS platforms.
- Strong knowledge of various industrial communication protocols (e.g., Profibus, Modbus, Ethernet/IP).
- Experience with PID control loop tuning and advanced process control strategies.
- Familiarity with safety instrumented systems (SIS) and functional safety standards (e.g., IEC 61511) is a plus.
- Excellent analytical and problem-solving skills, with a methodical approach to troubleshooting.
- Strong documentation and report-writing abilities.
- Effective communication and interpersonal skills, with the ability to work collaboratively across departments.
- Willingness to be on-call for critical system support as needed.
- Experience in the manufacturing sector in **Gauteng** is preferred.
Benefits
- Our client offers a competitive salary, performance-based bonuses, comprehensive medical and retirement benefits, and significant opportunities for professional development, including certifications and advanced training. We foster a collaborative and innovative work environment in **Vereeniging**. Join a company that values technical expertise and offers a clear path for career growth within the dynamic industrial landscape of **Gauteng**.