Senior Control Systems Engineer

Placements24; Johannesburg; On-site; ZAR 900,000 - 1,300,000; Full time

Benefits offered by this job

Medical aid

Retirement fund

Performance bonuses

Professional development

Job summary

Placements24 seeks a Senior Control Systems Engineer for on-site work in Randburg. You will design, implement and optimize advanced control systems for complex machinery, from concept through commissioning and ongoing support.

Apply deep expertise in PLC programming (Siemens TIA Portal, Rockwell), HMI/SCADA development, motion control, and industrial networking. Collaboration with mechanical and electrical engineers and project managers is essential to deliver robust automation solutions.

Qualifications

• Bachelor's degree in Mechanical or Electrical Engineering.
• Minimum 7 years of experience in designing and implementing industrial control systems.
• Extensive PLC programming experience with Siemens TIA Portal and Rockwell Studio 5000.
• Strong knowledge of motion control and industrial networking protocols.
• Ability to read mechanical and electrical schematics.
• Excellent analytical and problem-solving skills.
• Strong communication and client-facing abilities.
• Willingness to travel to client sites.

Responsibilities

• Design and develop control system architectures (PLC, HMI, SCADA, motion control).
• Program PLCs and develop user-friendly HMI interfaces.
• Implement and troubleshoot Profibus and Ethernet/IP networks.
• Conduct on-site commissioning, testing and validation.
• Perform root-cause analysis and implement fixes.
• Create and maintain control system documentation.
• Collaborate with mechanical/electrical teams for integration.
• Provide technical support and training to clients.
• Stay updated on automation trends and safety standards.

Skills

PLC programming

HMI development

SCADA

Motion control

Industrial networking

Schematic reading

Troubleshooting

Teamwork

Client-facing

Travel readiness

Education

Bachelor's degree in Mechanical or Electrical Engineering

Tools

Siemens TIA Portal

Rockwell Studio 5000

Job description

About the Role

Our client, a leading provider of industrial automation solutions, is seeking a highly skilled Senior Control Systems Engineer to join their team in Randburg. This on-site role is critical for designing, implementing, and optimizing sophisticated control systems for complex machinery and processes. You will be responsible for the entire lifecycle of control system projects, from initial concept and design through to programming, testing, commissioning, and ongoing support. The ideal candidate possesses a strong background in mechanical and electrical engineering principles, combined with deep expertise in PLC programming, HMI development, and industrial networking. You will collaborate closely with mechanical designers, electrical engineers, and project managers to deliver robust and efficient automation solutions. This position requires exceptional problem-solving abilities and a meticulous approach to ensuring system reliability and safety. Located in a major commercial and industrial hub in Gauteng, this role offers the opportunity to work on diverse and challenging projects. We are looking for a proactive engineer committed to pushing the boundaries of automation technology and delivering outstanding results for our clients.

Key Responsibilities

• Design and develop control system architectures, including PLC, HMI, SCADA, and motion control systems.
• Program PLCs (e.g., Siemens, Allen-Bradley) and develop user-friendly HMI interfaces.
• Implement and troubleshoot industrial communication networks (e.g., Profibus, Ethernet/IP).
• Conduct system commissioning, testing, and validation on-site.
• Perform root cause analysis for control system malfunctions and implement effective solutions.
• Develop and maintain control system documentation, including logic diagrams, wiring schematics, and operating manuals.
• Collaborate with mechanical and electrical engineering teams to ensure seamless integration of control systems.
• Provide technical support and training to clients and end-users.
• Stay updated on the latest trends and technologies in industrial automation and control systems.

Requirements

• Bachelor's degree in Mechanical Engineering, Electrical Engineering, or a related field.
• Minimum of 7 years of experience in designing and implementing industrial control systems.
• Extensive experience with PLC programming (e.g., Siemens TIA Portal, Rockwell Studio 5000) and HMI/SCADA software.
• Strong knowledge of motion control, robotics, and industrial networking protocols.
• Proficiency in reading and interpreting mechanical and electrical schematics.
• Excellent analytical, troubleshooting, and problem-solving skills.
• Strong communication, teamwork, and client-facing skills.
• Ability to work independently and manage multiple project priorities.
• Willingness to travel to client sites as needed for commissioning and support.

Benefits

• Our client offers a competitive salary, comprehensive benefits package including medical aid, retirement fund, and performance bonuses. We provide excellent opportunities for professional development, including advanced training, certifications, and exposure to diverse industries and cutting-edge technologies. Employees benefit from a dynamic work environment and the chance to lead innovative automation projects.