Process Improvement Industrial Engineer

Placements24; Durban; Hybrid; ZAR 720,000 - 960,000; Full time

Benefits offered by this job

Medical aid

Provident fund

Annual bonus potential

Paid time off

Professional development

Exposure to advanced manufacturingTech

Career advancement

Supportive work culture

Job summary

Placements24 in Durban seeks an innovative Industrial Engineer to drive process improvement across manufacturing operations, focusing on lean practices, SPC, and sustainable improvements to quality and efficiency.

You will analyze complex production lines, lead cross-functional teams, develop SOPs, and implement time-motion studies while ensuring safety and compliance; a strong background in lean tools plus experience in a chemical/manufacturing setting is preferred.

Job description

About the Role

Our client, a leading chemical manufacturing company located in the industrial hub of Durban, KwaZulu-Natal, is seeking an innovative and driven Industrial Engineer to focus on process improvement. This role is central to optimizing our manufacturing operations, enhancing product quality, and ensuring operational efficiency and safety. The ideal candidate will have a strong foundation in lean manufacturing principles, statistical process control, and a proven ability to implement sustainable improvements. You will be involved in analyzing complex production lines, identifying root causes of inefficiencies, and collaborating with production teams to develop and implement effective solutions. This position offers a fantastic opportunity to contribute significantly to a key player in the regional industrial sector.

Key Responsibilities

• Analyze current manufacturing processes, identify inefficiencies, and develop data-driven recommendations for improvement.
• Design and implement lean manufacturing initiatives, including value stream mapping, 5S, Kaizen events, and continuous flow.
• Apply statistical process control (SPC) techniques to monitor and control process quality and consistency.
• Develop and optimise Standard Operating Procedures (SOPs) to ensure consistent and efficient execution of tasks.
• Lead cross-functional teams in problem-solving activities and improvement projects.
• Conduct time and motion studies to optimise workstation design and operator efficiency.
• Evaluate and recommend new technologies and equipment to enhance production capabilities.
• Develop and track key performance indicators (KPIs) related to production output, quality, cost, and safety.
• Facilitate training sessions for production staff on new processes and methodologies.
• Ensure all implemented processes comply with environmental, health, and safety regulations.

Requirements

• Bachelor's degree in Industrial Engineering or a closely related field.
• A minimum of 4 years of experience in industrial engineering, with a strong emphasis on process improvement and lean manufacturing.
• Demonstrated success in implementing lean tools and methodologies in a manufacturing environment.
• Proficiency in statistical analysis, root cause analysis, and problem-solving techniques.
• Experience with simulation software and process modelling is a plus.
• Strong understanding of manufacturing operations and quality control principles.
• Excellent communication, presentation, and interpersonal skills.
• Ability to manage multiple projects simultaneously and meet deadlines.
• Familiarity with safety standards relevant to the chemical industry.
• Experience working in the Durban industrial area is beneficial.

Benefits

• Competitive annual salary based on experience and qualifications.
• Comprehensive medical aid plan and provident fund.
• Significant annual bonus potential based on performance.
• Paid time off, including annual leave and company holidays.
• Opportunities for professional development and further certifications.
• Exposure to advanced manufacturing technologies.
• A supportive and innovative work culture.
• Clear pathways for career advancement within the organization.