Senior Industrial Engineer - Process Optimization

Placements24; Mossel Bay; Hybrid; ZAR 700,000 - 950,000; Full time

Benefits offered by this job

Competitive salary

Bonuses

Medical and retirement plans

Professional development

Job summary

Placements24 is seeking a Senior Industrial Engineer for its Mossel Bay operations. The role focuses on driving efficiency, quality, and cost-effectiveness across production through process optimization and technology integration.

You will lead cross-functional teams to identify bottlenecks, develop optimized layouts, and implement Lean/Six Sigma initiatives while mentoring junior engineers and ensuring safety and regulatory compliance.

Qualifications

• Bachelor's degree in Industrial Engineering or related field.
• Minimum of 5 years of industrial engineering experience in manufacturing.
• Proficiency in process simulation software (Arena, FlexSim) and Minitab.
• Strong knowledge of Lean Manufacturing and Six Sigma (Green/Black Belt preferred).
• CAD for layout design and familiarity with production planning software.

Responsibilities

• Analyze existing manufacturing processes to identify improvements, cost reductions, and efficiency gains.
• Develop and implement optimized production layouts, workflows, and material handling systems.
• Utilize statistical analysis and simulation tools to model process performance and predict outcomes.
• Conduct time studies, motion studies, and work sampling to establish standard times and improve ergonomics.
• Lead Lean/Six Sigma projects and continuous improvement initiatives.
• Collaborate with production, quality assurance, and maintenance teams to drive operational excellence.
• Develop and maintain SOPs and training materials.
• Evaluate new technologies and equipment to enhance capabilities.
• Prepare reports and present findings and recommendations to senior management.
• Mentor junior engineers and provide technical guidance.

Skills

Analytical thinking

Leadership

Cross-functional collaboration

Lean Manufacturing

Six Sigma

Problem-solving

Education

Bachelor's degree in Industrial Engineering

Master's degree

Tools

Arena

FlexSim

Minitab

CAD

Production planning software

Job description

About the Role

Our client, a leading manufacturing firm in the Western Cape region, is seeking an experienced and highly analytical Senior Industrial Engineer to join their dynamic team in Mossel Bay . This role is crucial for driving efficiency, quality, and cost-effectiveness across all operational facets. The successful candidate will play a pivotal role in optimizing existing processes and developing innovative solutions for future production challenges. You will work collaboratively with cross-functional teams to identify bottlenecks, implement best practices, and ensure seamless integration of new technologies. This position offers a unique opportunity to make a significant impact on a well-established company known for its commitment to excellence and technological advancement within the industrial engineering sector. The role involves a blend of on-site analysis and strategic planning, contributing to the continuous improvement culture that defines our client's operations.

Key Responsibilities

• Analyze existing manufacturing processes to identify areas for improvement, cost reduction, and efficiency gains.
• Develop and implement optimized production layouts, workflows, and material handling systems.
• Utilize statistical analysis and simulation tools to model process performance and predict outcomes.
• Design and conduct time studies, motion studies, and work sampling to establish standard times and improve ergonomics.
• Lead projects focused on Lean Manufacturing principles, Six Sigma methodologies, and continuous improvement initiatives.
• Collaborate with production, quality assurance, and maintenance teams to ensure operational excellence.
• Develop and maintain detailed process documentation, standard operating procedures (SOPs), and training materials.
• Evaluate and recommend new technologies and equipment to enhance production capabilities.
• Prepare comprehensive reports and present findings and recommendations to senior management.
• Mentor junior engineers and provide technical guidance.

Requirements

• Bachelor's degree in Industrial Engineering or a related field.
• A Master's degree is a plus.
• Minimum of 5 years of experience in industrial engineering, preferably within a manufacturing environment.
• Proven track record of successfully implementing process improvements and cost-saving measures.
• Proficiency in process simulation software (e.g., Arena, FlexSim) and statistical analysis tools (e.g., Minitab).
• Strong understanding of Lean Manufacturing, Six Sigma (Green Belt or Black Belt certification preferred), and other continuous improvement methodologies.
• Excellent analytical, problem-solving, and critical-thinking skills.
• Proficient in CAD software for layout design and familiarity with production planning software.
• Strong communication, interpersonal, and leadership skills.
• Ability to work effectively both independently and as part of a team.
• Knowledge of safety regulations and environmental standards applicable to the industry.

Benefits

• Our client offers a competitive salary package, performance-based bonuses, comprehensive medical and retirement plans, and opportunities for professional development and career advancement.
• You will be part of a supportive work environment that values innovation and employee growth.
• This role is based in the scenic coastal town of Mossel Bay , offering a high quality of life.