Senior Industrial Engineer - Process Design

Placements24; Bloemfontein; On-site; ZAR 900,000 - 1,200,000; Full time

Benefits offered by this job

Competitive salary

Medical aid

Retirement fund

Professional development

Bonuses

Paid time off

Job summary

Placements24 is seeking a Senior Industrial Engineer to optimize mining and processing operations in Bloemfontein, Free State. The role focuses on boosting productivity, efficiency, and cost effectiveness in a demanding industrial setting.

You will lead initiatives applying lean principles, Six Sigma, and data-driven methods, driving improvements across the value chain while collaborating with cross-functional teams on site.

Qualifications

• Bachelor's degree in Industrial Engineering or related field.
• 5-7 years progressive experience in industrial engineering focusing on process design and optimization.
• Experience in mining, heavy industry, or complex manufacturing sectors.
• Strong understanding and application of lean principles and continuous improvement methodologies.
• Excellent analytical, problem-solving, and quantitative modeling skills.
• Proficiency in process simulation software (e.g., Arena, AnyLogic) and statistical analysis tools.
• Strong project management and leadership abilities.
• Effective communication and interpersonal skills, capable of working with diverse teams.
• Ability to work on-site in a challenging industrial environment.
• Must be based in or willing to relocate to Bloemfontein, Free State.

Responsibilities

• Analyze existing operational processes within mining and processing to identify bottlenecks and inefficiencies.
• Design, develop, and implement new or improved processes to enhance productivity, safety, and cost-effectiveness.
• Apply lean manufacturing and Six Sigma principles to drive continuous improvement initiatives.
• Conduct detailed feasibility studies and economic analyses for proposed changes and capital investments.
• Develop and maintain SOPs, process flow diagrams, and performance metrics.
• Collaborate with operational teams, engineers, and management to implement improvements and ensure adoption.
• Utilize statistical analysis, simulation software, and data visualization to support design and optimization.
• Manage projects related to process improvement, ensuring timelines and budgets are met.
• Provide technical guidance on process design to cross-functional teams.
• Stay abreast of industry best practices and emerging technologies in mining operations.

Skills

Lean principles

Six Sigma

Statistical analysis

Process optimization

Project management

Leadership

Communication

Education

Bachelor's degree in Industrial Engineering

Tools

Arena

AnyLogic

Job description

About the Role Our client, a significant player in the mining and resources sector, is seeking a results-oriented Senior Industrial Engineer to join their core operations team based in Bloemfontein, Free State . This role is crucial for optimizing complex operational processes, enhancing efficiency, and driving cost-effective solutions within the mining value chain. The ideal candidate will possess a strong analytical mindset and a proven ability to implement lean principles and process improvements in a demanding industrial environment. This is a prime opportunity to make a substantial impact on operational performance in a key sector for the Free State province. We are looking for an individual who is adept at tackling complex challenges and delivering measurable results. The focus will be on enhancing productivity and resource utilization.

Key Responsibilities

• Analyze existing operational processes within the mining and processing environment to identify bottlenecks and inefficiencies.
• Design, develop, and implement new or improved processes to enhance productivity, safety, and cost-effectiveness.
• Apply lean manufacturing and Six Sigma principles to drive continuous improvement initiatives.
• Conduct detailed feasibility studies and economic analyses for proposed process changes and capital investments.
• Develop and maintain standard operating procedures (SOPs), process flow diagrams, and performance metrics.
• Collaborate with operational teams, engineers, and management to implement process improvements and ensure successful adoption.
• Utilize statistical analysis, simulation software, and data visualization tools to support process design and optimization.
• Manage projects related to process improvement, ensuring adherence to timelines and budgets.
• Provide technical expertise and guidance on process design and optimization to cross-functional teams.
• Stay abreast of industry best practices and emerging technologies relevant to mining operations.

Requirements

• Bachelor's degree in Industrial Engineering or a related field.
• A minimum of 5-7 years of progressive experience in industrial engineering, with a focus on process design and optimization.
• Demonstrated experience in the mining, heavy industry, or complex manufacturing sectors.
• Strong understanding and practical application of lean principles and continuous improvement methodologies.
• Excellent analytical, problem-solving, and quantitative modeling skills.
• Proficiency in process simulation software (e.g., Arena, AnyLogic) and statistical analysis tools.
• Strong project management and leadership abilities.
• Effective communication and interpersonal skills, capable of working with diverse teams.
• Ability to work effectively on-site in a challenging industrial environment.
• Must be based in or willing to relocate to Bloemfontein, Free State .

Benefits

• Competitive salary commensurate with experience and qualifications.
• Comprehensive medical aid and retirement fund benefits.
• Opportunities for professional development and industry-specific training.
• Exposure to large-scale operational projects in the mining sector.
• A stable and supportive work environment in Bloemfontein .
• Performance-based bonuses.
• Generous paid time off.