Senior Chemical Process Design Engineer

Placements24; Noord-Kaap; On-site; ZAR 900,000 - 1,500,000; Full time

Benefits offered by this job

Competitive salary

Health, dental, vision insurance

Retirement fund contribution

Life insurance

Generous paid time off

Learning & development opportunities

Advanced design tools

Job summary

Placements24 in Kimberley, Northern Cape, is seeking a Senior Chemical Process Design Engineer to lead the conceptual and detailed design of chemical processes from pilot to full commercialization.

You will run process simulations (Aspen Plus, HYSYS, UniSim), perform HAZOPs, mentor junior engineers, and collaborate with R&D, project managers, and operations to deliver safe, efficient projects on-site in Kimberley.

Qualifications

• Bachelor's degree in Chemical Engineering; Master's degree preferred.
• Minimum of 8 years of hands‑on experience in chemical process design and engineering.
• Proven track record in designing and scaling up chemical processes.
• Expertise in process simulation software (Aspen Plus, HYSYS, UniSim).
• Experience with PSM and HAZOP analyses essential.
• Strong analytical, problem‑solving and communication skills.
• On‑site Kimberley, South Africa, readiness to work locally.

Responsibilities

• Lead the conceptual and detailed design of chemical processes, including equipment specification and P&ID development.
• Perform rigorous process simulations and modeling to optimize performance and feasibility.
• Conduct HAZOP studies and risk assessments to ensure process safety.
• Develop pilot plant test plans and analyze results for full-scale design.
• Collaborate with equipment vendors to meet process requirements.
• Provide technical support during construction, commissioning and start-up.
• Mentor junior engineers and ensure compliance with codes and standards.

Skills

Process design

Process simulation

HAZOP

Leadership

Communication

Team collaboration

Problem solving

Independent work

Education

Bachelor's in Chemical Engineering

Master's degree (preferred)

Tools

Aspen Plus

HYSYS

UniSim

Job description

About the Role

Our client is looking for an accomplished Senior Chemical Process Design Engineer to join their dedicated team based in Kimberley, Northern Cape . This is an on-site position, offering the opportunity to work directly within our cutting-edge research and development facilities. You will be responsible for the conceptual design, detailed engineering, and optimization of innovative chemical processes from pilot scale through to full commercialization. The successful candidate will possess extensive experience in process design, simulation, and scale-up, with a strong emphasis on safety, efficiency, and sustainability. This role requires a proactive approach to problem-solving and the ability to lead technical aspects of design projects. You will collaborate closely with cross-functional teams, including R&D scientists, project managers, and operations personnel, to ensure successful project execution. This is a crucial role for driving technological advancements and ensuring the operational success of our client's chemical manufacturing operations in Kimberley . Your expertise in process design will be vital in developing robust and cost-effective solutions for challenging industrial applications.

Key Responsibilities

• Lead the conceptual and detailed design of chemical processes, including equipment specification and P&ID development.
• Perform rigorous process simulations and modeling to optimize performance, identify bottlenecks, and ensure feasibility.
• Conduct thorough hazard and operability (HAZOP) studies and risk assessments to ensure process safety.
• Develop and execute pilot plant test plans and analyze results to inform full-scale design.
• Collaborate with equipment vendors to ensure procured equipment meets process requirements.
• Provide technical support during the construction, commissioning, and start-up phases of projects.
• Troubleshoot and resolve complex process issues in existing facilities.
• Prepare comprehensive technical reports, proposals, and project documentation.
• Mentor and guide junior engineers in process design principles and best practices.
• Ensure designs comply with all relevant industry codes, standards, and environmental regulations.

Requirements

• Bachelor's degree in Chemical Engineering; Master's degree preferred.
• Minimum of 8 years of hands‑on experience in chemical process design and engineering.
• Proven track record in designing and scaling up chemical processes.
• Expertise in process simulation software (e.g., Aspen Plus, HYSYS, UniSim).
• Strong understanding of chemical kinetics, thermodynamics, and transport phenomena.
• Experience with process safety management (PSM) and HAZOP analysis is essential.
• Excellent analytical, problem‑solving, and decision‑making skills.
• Strong communication and interpersonal skills for effective collaboration and reporting.
• Ability to work independently and as part of a team on challenging projects.
• Must be willing to work on‑site in Kimberley .

Benefits

• Competitive annual salary and potential for performance bonuses.
• Comprehensive health, dental, and vision insurance plans.
• Retirement fund contribution and life insurance.
• Generous paid time off and company holidays.
• Opportunities for continuous learning and professional development.
• Access to advanced design and simulation tools.
• A stable and secure working environment.
• Potential for project leadership roles.
• On‑site parking and easy access to facilities.
• Team‑building activities and a supportive workplace culture.