Manufacturing Process Improvement Engineer

Placements24; Mtubatuba Local Municipality; Ibrido; ZAR 900.000 - 1.100.000; Tempo pieno

Vantaggi offerti da questo lavoro

Private medical insurance

Retirement savings plan

Performance‑based bonuses

Professional development opportunities

Descrizione del lavoro

Placements24 invites applications for a Manufacturing Process Improvement Engineer to advance efficiency, quality, and safety across Richards Bay operations. The role requires applying Lean, Six Sigma and Kaizen to optimize processes, analyze data, and drive sustainable change with cross-functional teams.

A strong engineering background and relevant certifications are essential. The position offers a hybrid work setup in KwaZulu-Natal, competitive benefits, and opportunities for professional

Competenze

• Bachelor’s degree in Industrial or Chemical Engineering or related field.
• 5+ years in process engineering or continuous improvement in a chemical setting.
• Experience with Lean and Six Sigma; certification is a plus.
• Strong analytical and data interpretation skills.
• Knowledge of safety standards in chemical manufacturing.

Mansioni

• Analyze existing processes to identify efficiency, cost, and quality gains.
• Lead and implement Lean, Six Sigma, and Kaizen initiatives.
• Design and optimize workflows, equipment use, and material flow.
• Collect and interpret production data to monitor performance.
• Develop SOPs, work instructions, and process documentation.
• Collaborate with production, engineering, maintenance, and QA teams.
• Perform root cause analyses and drive CAPA actions.
• Lead cross-functional teams on continuous improvement projects.
• Ensure changes comply with safety and environmental regulations.
• Provide training on new processes and best practices.

Conoscenze

Lean Manufacturing

Six Sigma

Kaizen

Data analysis

Process simulation

Project leadership

SOP development

Formazione

Bachelor's degree in Industrial Engineering

Bachelor's degree in Chemical Engineering

Strumenti

Aspen HYSYS

Arena

Descrizione del lavoro

About the Role

Our client, a leading chemical manufacturing company, is seeking an experienced Manufacturing Process Improvement Engineer for their facility in Richards Bay, KwaZulu-Natal. This role is pivotal in driving efficiency, quality, and safety improvements across all manufacturing operations. The ideal candidate will possess a strong analytical mindset, deep knowledge of process engineering principles, and a proven ability to implement sustainable change within a complex industrial setting. You will be responsible for identifying areas for enhancement, developing strategic solutions, and leading their implementation to achieve significant operational gains.

Key Responsibilities

• Analyze existing manufacturing processes to identify opportunities for efficiency gains, cost reduction, and quality enhancement.
• Develop and implement process improvement initiatives using methodologies such as Lean Manufacturing, Six Sigma, and Kaizen.
• Design and optimize process workflows, equipment utilization, and material flow.
• Collect, analyze, and interpret production data to monitor process performance and identify trends.
• Develop and maintain Standard Operating Procedures (SOPs), work instructions, and process documentation.
• Collaborate closely with production, engineering, maintenance, and quality assurance teams to ensure successful implementation of changes.
• Conduct root cause analysis for production deviations and implement corrective and preventive actions (CAPA).
• Lead and participate in cross-functional teams focused on continuous improvement projects.
• Ensure all process modifications comply with stringent safety and environmental regulations.
• Provide training and mentorship to operational staff on new processes and best practices.

Requirements

• Bachelor’s degree in Industrial Engineering, Chemical Engineering, or a related field.
• Minimum of 5 years of hands‑on experience in process engineering or continuous improvement within a chemical manufacturing environment.
• Proven experience with Lean Manufacturing tools and Six Sigma methodologies (certification is a plus).
• Strong analytical and problem‑solving skills, with the ability to interpret complex data sets.
• Proficiency in process simulation and modeling software (e.g., Aspen HYSYS, Arena) is advantageous.
• Excellent communication and interpersonal skills, with the ability to influence and engage stakeholders at all levels.
• Demonstrated ability to manage projects and lead teams effectively.
• Knowledge of safety standards in the chemical industry (e.g., HAZOP studies).
• Experience with process control systems and automation is beneficial.

Benefits

Our client offers a competitive salary package, with a target annual remuneration of ZAR . In addition to the salary, employees receive a comprehensive benefits package including private medical insurance, a retirement savings plan, and performance‑based bonuses. Opportunities for professional development and advancement are abundant, including access to specialized training and industry conferences. This position in Richards Bay, KwaZulu-Natal provides a stimulating work environment with a hybrid work arrangement, fostering a balance between on‑site collaboration and remote flexibility. Join a company committed to innovation and operational excellence.