Process Improvement Engineer - Manufacturing Focus

Placements24; Gauteng; On-site; ZAR 400,000 - 700,000; Full time

Benefits offered by this job

Medical aid scheme

Pension fund participation

Opportunities for professional growth

Advanced training

Exposure to diverse manufacturing挑战

Performance-based incentives

Paid annual leave

Job summary

Placements24 is seeking a Process Improvement Engineer for a prominent manufacturing site in Tembisa, Gauteng. You will analyze production lines, identify inefficiencies, and implement lean and Six Sigma solutions on the shop floor to boost productivity, quality and safety.

You will lead 5S, Kaizen, value stream mapping and continuous flow initiatives, design improved layouts, and mentor production staff. Strong analytical and leadership skills are essential to drive measurable gains.

Qualifications

• Bachelor's degree in Industrial Engineering or related technical discipline.
• Minimum 4 years in industrial engineering or process improvement in manufacturing.
• Lean Six Sigma Green/Black Belt preferred.
• Experience applying lean tools and Six Sigma in manufacturing.
• Proficiency in process mapping, data analysis, and statistical software.
• Strong communication and leadership to drive change.

Responsibilities

• Analyze production lines to identify inefficiencies and bottlenecks.
• Lead lean initiatives (5S, Kaizen, value stream mapping) and continuous flow.
• Apply Six Sigma to identify root causes and implement corrective actions.
• Design and optimize plant layouts and workstations for efficiency.
• Develop KPIs and track performance of improvements.
• Train staff on new processes and best practices.
• Collaborate with engineering and maintenance to improve uptime.
• Prepare reports and present findings to management.
• Manage pilot projects before full-scale rollout.
• Ensure compliance with safety, quality and environmental standards.

Skills

Lean manufacturing

Six Sigma

Data analysis

Process mapping

Leadership

Education

Bachelor's degree in Industrial Engineering

Tools

Statistical software

Process mapping tools

Job description

About the Role

Our client is a prominent manufacturing entity located in Tembisa, Gauteng , and they are actively seeking a dedicated Process Improvement Engineer. This role is instrumental in enhancing the efficiency, productivity, and quality of our client's manufacturing operations. The successful candidate will be responsible for analyzing existing production lines, identifying inefficiencies, and implementing strategic solutions grounded in lean manufacturing and Six Sigma methodologies. This position requires a hands-on approach, working directly on the shop floor to understand operational challenges and develop practical improvements. The engineer will collaborate closely with production teams, supervisors, and management to ensure seamless integration of new processes and achieve measurable performance gains. This is an excellent opportunity for an ambitious engineer to make a significant impact within a reputable industrial organization in Tembisa, Gauteng .

Key Responsibilities

• Conduct detailed analyses of manufacturing processes, including workflow, material handling, and equipment utilization.


• Develop and implement lean manufacturing initiatives such as 5S, Kaizen events, value stream mapping, and continuous flow.


• Utilize Six Sigma methodologies to identify root causes of defects and implement corrective actions.


• Design and optimize plant layouts and workstations for improved ergonomics and efficiency.


• Develop and implement performance metrics and KPIs to track the effectiveness of process improvements.


• Train and mentor production staff on new procedures and best practices.


• Collaborate with engineering and maintenance teams to ensure equipment reliability and optimize uptime.


• Prepare reports and presentations to communicate findings and recommendations to management.


• Manage pilot projects for new process implementations before full-scale rollout.


• Ensure adherence to all safety, quality, and environmental standards in the implemented processes.

Requirements

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related technical discipline.


• A minimum of 4 years of progressive experience in industrial engineering or process improvement roles within a manufacturing environment.


• Certified Lean Six Sigma Green Belt or Black Belt is highly preferred.


• Demonstrated experience in applying lean manufacturing tools and techniques.


• Proficiency in process mapping, data analysis, and statistical software.


• Strong understanding of manufacturing principles and production systems.


• Excellent analytical, problem-solving, and critical thinking skills.


• Effective communication and leadership abilities to drive change and gain buy‑in from teams.


• Experience working in a fast-paced production environment in Tembisa, Gauteng .


• Ability to work independently and manage multiple tasks simultaneously.

Benefits

• Annual salary package of R .


• Medical aid scheme and pension fund participation.


• Opportunities for professional growth and advanced training.


• Exposure to diverse manufacturing challenges and technologies.


• A dynamic and results-oriented work culture.


• Performance-based incentives.


• Paid annual leave.