Plant Engineer

PepsiCo; Brakpan; On-site; ZAR 600,000 - 900,000; Full time

Job summary

PepsiCo in Brakpan, Gauteng, seeks a Plant Engineer to lead the engineering team and ensure efficient operation, maintenance, and improvement of plant equipment and processes. The role aligns engineering activities with strategic goals to optimize capacity, reduce downtime, and drive continuous improvement while managing capital budgets and developing staff capabilities.

The incumbent will oversee preventive maintenance, supervise a team, manage work orders and inventory, coordinate with

Qualifications

• Mechanical, Electrical or Mechatronics Engineering degree required.
• Trade tested Millwright (Red Seal) certification required.
• GCC (General Engineering Certificate) or equivalent certification required.

Responsibilities

• Lead and coordinate the engineering team to ensure reliable plant operation and continuous improvement.
• Oversee preventive maintenance programs to improve equipment reliability and lifespan.
• Create, track, and close maintenance work orders with proper documentation.
• Manage inventory of spare parts, tools, and maintenance supplies to avoid downtime.
• Coordinate with external vendors/contractors for specialized repairs and equipment procurement.
• Develop and manage the site maintenance budget and monitor costs.
• Ensure compliance with safety regulations and environmental guidelines.
• Analyze maintenance data to identify trends and drive improvements across KPIs.
• Plan and schedule maintenance to minimize production downtime.

Skills

Team leadership

Education

Mechanical, Electrical or Mechatronics Engineering degree

Trade tested Millwright (Red Seal)

GCC required

Job description

Overview

The Plant Engineer is responsible for leading the engineering team to ensure the efficient operation, maintenance, and improvement of plant equipment and manufacturing processes. This role aligns engineering activities with strategic goals to optimize production capacity, reduce downtime, and drive continuous improvement, while managing capital budgets and developing staff capabilities.

Preventive Maintenance

• Coordinate and oversee preventive maintenance programs to ensure equipment reliability and longevity.
• Regularly update and revise preventive maintenance schedules as needed.

Team Coordination and Communication

• Supervise and support a team of direct reports, ensuring tasks are completed efficiently and safely.
• Act as the point of contact for maintenance-related issues, providing timely communication to all relevant stakeholders.
• E2E people management of direct reports

Work Order Management

• Create, track, and close maintenance work orders in a timely manner.
• Ensure proper documentation of all completed maintenance activities, including materials used, time spent, and resources required.

Inventory Management

• Monitor and manage inventory levels of spare parts, tools, and maintenance supplies.
• Ensure availability of necessary parts for routine and emergency repairs, while minimizing excess inventory.

Vendor and Contractor Coordination

• Coordinate with external contractors and vendors for specialized repairs, services, and equipment procurement.
• Ensure contractors adhere to company policies and safety standards.

Budget and Cost Control

• Develop, own and manage the site maintenance budget.
• Monitor and report on maintenance expenses, ensuring cost-effective practices.

Compliance and Safety

• Ensure all maintenance activities comply with relevant safety regulations, environmental guidelines, and industry standards.
• Promote a safe work environment by enforcing safety protocols during maintenance tasks.

Data Analysis and Reporting

• Compile and analyze maintenance data, identifying trends, recurring issues, and areas for improvement.
• Provide regular reports on maintenance activities, costs, and key performance indicators (KPIs) to management.

Continuous Improvement

• Identify opportunities for process improvements to enhance maintenance efficiency and effectiveness.
• Recommend and implement best practices for maintaining equipment and facilities.

Maintenance Scheduling and Planning

• Develop and implement a comprehensive maintenance schedule for all equipment, machinery, and facilities.
• Prioritize maintenance tasks based on urgency, safety, and production needs.
• Ensure minimal downtime by coordinating routine and emergency maintenance activities.

Qualifications

• Degree in Mechanical or Electrical or Mechatronics Engineering
• Trade tested Millwright (Red Seal)
• GCC required