Key Responsibilities
Manufacturing Leadership & Operational Excellence
- Lead all manufacturing operations across multiple production departments.
- Drive operational excellence through structured manufacturing processes and best practice methodologies.
- Ensure efficient utilisation of labour, equipment, facilities and materials to maximise productivity.
- Deliver manufacturing performance aligned to business objectives and financial targets.
- Take ownership of manufacturing budgets, operational expenditure and cost optimisation initiatives.
- Promote a culture of accountability, ownership, collaboration and continuous improvement.
Production Planning & Capacity Management
- Translate sales forecasts into achievable production and capacity plans.
- Oversee the development and execution of integrated production schedules across all manufacturing departments.
- Balance production capacity with customer demand to ensure optimal resource utilisation.
- Identify future capacity requirements and develop strategies to support business growth.
- Ensure manufacturing plans support On-Time-In-Full (OTIF) customer delivery objectives.
- Drive ERP system discipline to improve planning accuracy and operational visibility.
Manufacturing Performance
- Gain a thorough understanding of manufacturing processes and production flow across the facility.
- Monitor operational performance and proactively identify production bottlenecks.
- Implement solutions that improve throughput, reduce downtime and increase operational efficiency.
- Establish and monitor manufacturing KPIs and performance dashboards.
- Drive improvements in productivity, quality, equipment utilisation and manufacturing costs.
- Promote "First Time Right" manufacturing principles and waste elimination initiatives.
Continuous Improvement
- Lead Lean Manufacturing and World Class Manufacturing initiatives across the operation.
- Identify opportunities to improve processes, systems and operational efficiencies.
- Drive continuous improvement projects that improve productivity, quality and employee engagement.
- Introduce manufacturing best practices aligned with business requirements.
- Improve material utilisation by reducing scrap, rework and process variation.
- Foster a culture of innovation and operational excellence throughout the business.
Inventory & Stores Management
- Provide strategic oversight of Raw Material, Work-in-Progress and Finished Goods inventory.
- Ensure inventory accuracy through disciplined ERP utilisation and inventory controls.
- Monitor stock integrity, inventory movement and material availability.
- Improve inventory accuracy and reduce stock variances across manufacturing operations.
- Support effective inventory planning aligned to production requirements.
Quality, Safety & Compliance
- Ensure manufacturing operations comply with all applicable health, safety and environmental legislation.
- Drive compliance with ISO 9001, ISO 45001 and environmental management standards.
- Support the implementation and maintenance of ISO 14001 where applicable.
- Ensure adherence to all company policies, statutory requirements and industry regulations.
- Promote a proactive safety culture focused on achieving zero harm across manufacturing operations.
- Work collaboratively with Executive Management to maintain governance and regulatory compliance.
People Leadership
- Lead, mentor and develop senior manufacturing leaders and production management teams.
- Build high-performing teams through coaching, succession planning and skills development.
- Drive employee engagement, accountability and performance management.
- Promote collaboration and teamwork across all operational departments.
- Identify critical skills gaps and implement development programmes to support future capability.
- Foster a culture of continuous learning, operational discipline and leadership excellence.
Financial & Strategic Management
- Develop and manage manufacturing operating budgets.
- Monitor operational costs and implement initiatives that improve profitability.
- Drive cost reduction through improved productivity, process optimisation and waste elimination.
- Support long-term manufacturing strategy and capital investment planning.
- Partner with Executive Leadership to align manufacturing operations with overall business objectives.
- Contribute to strategic planning and organisational growth initiatives.
About You
You are an experienced manufacturing executive with a proven ability to lead large-scale manufacturing operations and deliver measurable operational improvements.
You thrive in fast-paced production environments where operational excellence, continuous improvement and strategic leadership are critical to business success.
You combine strong commercial acumen with exceptional people leadership, enabling you to build high-performing teams while driving productivity, quality, cost control and customer satisfaction.
You are passionate about Lean Manufacturing, operational efficiency and creating a culture where accountability, innovation and safety are embedded into everyday operations.
Minimum Requirements
Qualifications
- Degree or Diploma in Mechanical Engineering.
- Degree or Diploma in Operations Management (Essential).
Highly Advantageous
- Lean Manufacturing Certification.
- Six Sigma Green Belt or Black Belt.
- Project Management qualification.
- World Class Manufacturing (WCM) exposure.
- ISO Lead Auditor certification.
Experience
- Minimum 10 years' experience within a high-volume manufacturing environment.
- At least 5 years' experience in a senior manufacturing leadership role.
- Experience leading multiple production departments.
- Strong production planning and manufacturing execution experience.
- Exposure to precision engineering or complex manufacturing environments will be highly advantageous.
- Proven experience implementing Lean Manufacturing and continuous improvement initiatives.
- Strong ERP manufacturing systems experience.
- Experience managing operational budgets, inventory and manufacturing costs.
Technical Knowledge
Manufacturing Operations
- Production Planning
- Capacity Planning
- Manufacturing Operations
- Lean Manufacturing
- World Class Manufacturing (WCM)
- Production Scheduling
- Manufacturing Process Optimisation
- Overall Equipment Effectiveness (OEE)
- Waste Reduction
- Root Cause Analysis
- Continuous Improvement
Supply Chain & Inventory
- ERP Systems
- Inventory Management
- Material Planning
- Stores Management
- Stock Accuracy
- Production Flow Optimisation
Quality & Compliance
- ISO 9001
- ISO 45001
- ISO 14001
- Occupational Health & Safety
- Risk Management
- Manufacturing Compliance
- Quality Management Systems
Leadership
- Strategic Operations Management
- Performance Management
- Team Development
- Coaching & Mentoring
- Change Management
- Budget Management
- Cost Optimisation
- Operational Strategy
Core Competencies
Technical Competencies
- Manufacturing Leadership
- Operational Excellence
- Lean Manufacturing
- Production Planning
- Capacity Optimisation
- Continuous Improvement
- Inventory Management
- Cost Control
- Quality Management
- ERP Systems
- Operational Strategy
- Performance Management
- Budget Management
- Process Optimisation
- Manufacturing Analytics
Behavioural Competencies
- Strategic Leadership
- Commercial Acumen
- Analytical Thinking
- Decision Making
- People Leadership
- Coaching & Mentoring
- Accountability
- Problem Solving
- Communication
- Collaboration
- Results Driven
- Resilience
- Adaptability
- Continuous Learning
- Influencing Skills