Lead Metallurgical Process Engineer - Mineral Processing

Placements24; South Africa; Hybrid; ZAR 1,200,000 - 2,000,000; Full time

Benefits offered by this job

Competitive salary

Training & development

Opportunity for travel

Job summary

Placements24 is seeking a Lead Metallurgical Process Engineer to drive optimization of mineral processing circuits near Tembisa, Gauteng. You will lead engineers and technicians, spearhead R&D initiatives, and implement best practices to improve recovery, product quality and safety across operations.

The role requires a strong background in metallurgical processes, leadership capabilities, and a track record of delivering process improvements in a mining environment.

Qualifications

• BEng/BSc in Metallurgy, Chemical Engineering or related field; MSc advantageous.
• Min 10 years in mineral processing with 3+ in lead/supervisory roles.
• Experience with metallurgical unit processes for base and precious metals.

Responsibilities

• Lead the metallurgical team to optimize circuits (comminution, flotation, leaching).
• Develop advanced control strategies to maximize recovery and concentrate grade.
• Oversee R&D and implement new technologies in processing.
• Mentor engineers and technicians; manage SHEQ compliance.

Skills

Leadership

Metallurgical knowledge

Process optimization

Team management

Data analysis

Education

BEng/BSc Metallurgy or Chemical Engineering

Tools

METSIM

HSC Chemistry

Job description

About the Role

Our client, a major mining and minerals processing company, is looking for a highly skilled Lead Metallurgical Process Engineer to spearhead process optimization and innovation at their facility near Tembisa, Gauteng. This senior position is crucial for enhancing recovery rates, improving product quality, and ensuring the efficient and sustainable operation of their mineral processing plants. The Lead Metallurgical Process Engineer will be responsible for managing a team of engineers and technicians, driving research and development initiatives, and implementing best practices in metallurgical engineering. This role demands a proactive leader with a deep understanding of complex metallurgical circuits and a passion for driving operational excellence. Join a company that values technical expertise and offers significant opportunities for career advancement in the vibrant Gauteng mining landscape.

Key Responsibilities

• Lead the metallurgical team in optimizing existing mineral processing circuits (e.g., comminution, flotation, leaching, solid-liquid separation).
• Develop and implement advanced process control strategies to maximize mineral recovery and concentrate grade.
• Conduct pilot plant studies and feasibility analyses for new process technologies and modifications.
• Oversee troubleshooting and problem-solving for plant operational issues, ensuring minimal downtime and production impact.
• Manage the R&D pipeline for process improvements and innovative solutions.
• Mentor and develop junior metallurgical engineers and process technicians.
• Collaborate with geologists, mine planners, and operations managers to align processing strategies with resource characteristics and production targets.
• Ensure adherence to safety, health, and environmental (SHE) standards within all processing activities.
• Develop and manage departmental budgets and capital expenditure proposals for process upgrades.
• Stay abreast of emerging technologies and trends in mineral processing and metallurgy.

Requirements

• BEng/BSc in Metallurgy, Chemical Engineering, or a related discipline; a Master's degree is advantageous.
• Minimum of 10 years of hands‑on experience in mineral processing operations, with at least 3 years in a lead or supervisory role.
• Extensive knowledge of various metallurgical unit processes relevant to base metals and precious metals.
• Proven track record in process optimization, debottlenecking, and implementation of new technologies.
• Proficiency in metallurgical simulation software (e.g., METSIM, HSC Chemistry) and statistical analysis tools.
• Strong leadership, team management, and communication skills.
• Demonstrated ability to manage projects and R&D initiatives effectively.
• Experience in implementing and managing SHEQ systems within a processing environment.
• Ability to analyze complex data sets and translate them into actionable insights.
• Registered Professional Engineer (Pr. Eng) or equivalent professional certification is a strong asset.

Benefits

• Our client provides a competitive salary package, annual performance bonus, comprehensive medical and dental insurance, a generous retirement fund, and extensive training and development programs.
• Opportunities for international travel for conferences and site visits may arise.
• This hybrid role allows for a balance between office‑based strategic work and on‑site operational engagement near Tembisa, Gauteng.
• Embrace a culture of innovation and professional growth within a company that is a leader in its field.