Insurance Process Improvement Engineer

OutsideCapital

Johannesburg

On-site

ZAR 480,000 - 720,000

Full time

10 days ago

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Benefits offered by this job

Medical aid scheme
Pension fund participation
Professional growth opportunities
Paid annual leave

Job summary

Outsidecapital is seeking a Process Improvement Engineer in Tembisa, Gauteng to drive manufacturing efficiency and quality improvements. The role focuses on applying lean and Six Sigma methodologies on the shop floor, with data-driven strategies and collaboration with production teams.

The ideal candidate will have a relevant engineering degree and at least four years of industrial engineering or process improvement experience in manufacturing, plus strong analytical and leadership abilities to

Qualifications

  • Bachelor's degree in Industrial or Mechanical Engineering or related field.
  • At least 4 years in industrial engineering or process improvement in manufacturing.
  • Lean Six Sigma Green Belt or Black Belt preferred.

Responsibilities

  • Analyze production processes to identify inefficiencies and wastes.
  • Lead lean initiatives (5S, Kaizen, value stream mapping).
  • Apply Six Sigma to root-cause defects and implement actions.
  • Design plant layouts and improve ergonomics for efficiency.
  • Develop KPIs and monitor improvement outcomes.
  • Train production staff on new procedures and best practices.
  • Collaborate with engineering and maintenance for reliability.
  • Prepare reports and present recommendations to management.
  • Manage pilot projects before full-scale rollout.
  • Ensure safety, quality, and environmental standards.

Skills

Lean Six Sigma
Data analysis
Process mapping
Statistical software
Leadership
Communication
Problem solving

Education

Bachelors in Industrial Engineering or Mechanical Engineering

Tools

Statistical software

Job description

Our client is seeking a dedicated Process Improvement Engineer to contribute to operational excellence in Tembisa . This role focuses on identifying and implementing enhancements to manufacturing and operational processes to boost efficiency, quality, and safety. You will work closely with plant personnel to understand current practices, gather data, and develop actionable strategies for improvement. This position is ideal for an engineer passionate about applying systematic approaches to problem-solving and fostering a culture of continuous improvement within the organization. Join a team committed to driving tangible results and enhancing overall business performance through robust engineering solutions.

About the Role

Our client is seeking a dedicated Process Improvement Engineer to contribute to operational excellence in Tembisa . This role focuses on identifying and implementing enhancements to manufacturing and operational processes to boost efficiency, quality, and safety. You will work closely with plant personnel to understand current practices, gather data, and develop actionable strategies for improvement. This position is ideal for an engineer passionate about applying systematic approaches to problem-solving and fostering a culture of continuous improvement within the organization. Join a team committed to driving tangible results and enhancing overall business performance through robust engineering solutions.

Process Improvement Engineer - Manufacturing Focus

About the Role Our client, a prominent manufacturing entity located in Tembisa, Gauteng , and they are actively seeking a dedicated Process Improvement Engineer. This role is instrumental in enhancing the efficiency, productivity, and quality of our client's manufacturing operations. The successful candidate will be responsible for analyzing existing production lines, identifying inefficiencies, and implementing strategic solutions grounded in lean manufacturing and Six Sigma methodologies. This position requires a hands‑on approach, working directly on the shop floor to understand operational challenges and develop practical improvements. The engineer will collaborate closely with production teams, supervisors, and management to ensure seamless integration of new processes and achieve measurable performance gains. This is an excellent opportunity for an ambitious engineer to make a significant impact within a reputable industrial organization in Tembisa, Gauteng .

Key Responsibilities

  • Conduct detailed analyses of manufacturing processes, including workflow, material handling, and equipment utilization.
  • Develop and implement lean manufacturing initiatives such as 5S, Kaizen events, value stream mapping, and continuous flow.
  • Utilize Six Sigma methodologies to identify root causes of defects and implement corrective actions.
  • Design and optimize plant layouts and workstations for improved ergonomics and efficiency.
  • Develop and implement performance metrics and KPIs to track the effectiveness of process improvements.
  • Train and mentor production staff on new procedures and best practices.
  • Collaborate with engineering and maintenance teams to ensure equipment reliability and optimize uptime.
  • Prepare reports and presentations to communicate findings and recommendations to management.
  • Manage pilot projects for new process implementations before full‑scale rollout.
  • Ensure adherence to all safety, quality, and environmental standards in the implemented processes.

Requirements

  • Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related technical discipline.
  • A minimum of 4 years of progressive experience in industrial engineering or process improvement roles within a manufacturing environment.
  • Certified Lean Six Sigma Green Belt or Black Belt is highly preferred.
  • Demonstrated experience in applying lean manufacturing tools and techniques.
  • Proficiency in process mapping, data analysis, and statistical software.
  • Strong understanding of manufacturing principles and production systems.
  • Excellent analytical, problem‑solving, and critical thinking skills.
  • Effective communication and leadership abilities to drive change and gain buy‑in from teams.
  • Experience working in a fast‑paced production environment in Tembisa, Gauteng .
  • Ability to work independently and manage multiple tasks simultaneously.

Benefits

  • Annual salary package of R .
  • Medical aid scheme and pension fund participation.
  • Opportunities for professional growth and advanced training.
  • Exposure to diverse manufacturing challenges and technologies.
  • A dynamic work environment that encourages initiative and innovation.
  • Performance‑based incentives.
  • Paid annual leave.
Process Improvement Engineer - Manufacturing

About the Role Our client, a prominent manufacturing entity located in Tembisa, Gauteng , and they are actively seeking a dedicated Process Improvement Engineer. This role is instrumental in enhancing the efficiency, productivity, and quality of our client's manufacturing operations. The successful candidate will be responsible for analyzing existing production lines, identifying inefficiencies, and implementing strategic solutions grounded in lean manufacturing and Six Sigma methodologies. This position requires a hands‑on approach, working directly on the shop floor to understand operational challenges and develop practical improvements. The engineer will collaborate closely with production teams, supervisors, and management to ensure seamless integration of new processes and achieve measurable performance gains. This is an excellent opportunity for an ambitious engineer to make a significant impact within a reputable industrial organization in Tembisa, Gauteng .

Key Responsibilities

  • Conduct detailed analyses of manufacturing processes, including workflow, material handling, and equipment utilization.
  • Develop and implement lean manufacturing initiatives such as 5S, Kaizen events, value stream mapping, and continuous flow.
  • Utilize Six Sigma methodologies to identify root causes of defects and implement corrective actions.
  • Design and optimize plant layouts and workstations for improved ergonomics and efficiency.
  • Develop and implement performance metrics and KPIs to track the effectiveness of process improvements.
  • Train and mentor production staff on new procedures and best practices.
  • Collaborate with engineering and maintenance teams to ensure equipment reliability and optimize uptime.
  • Prepare reports and presentations to communicate findings and recommendations to management.
  • Manage pilot projects for new process implementations before full‑scale rollout.
  • Ensure adherence to all safety, quality, and environmental standards in the implemented processes.

Requirements

  • Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related technical discipline.
  • A minimum of 4 years of progressive experience in industrial engineering or process improvement roles within a manufacturing environment.
  • Certified Lean Six Sigma Green Belt or Black Belt is highly preferred.
  • Demonstrated experience in applying lean manufacturing tools and techniques.
  • Proficiency in process mapping, data analysis, and statistical software.
  • Strong understanding of manufacturing principles and production systems.
  • Excellent analytical, problem‑solving, and critical thinking skills.
  • Effective communication and leadership abilities to drive change and gain buy‑in from teams.
  • Experience working in a fast‑paced production environment in Tembisa, Gauteng .
  • Ability to work independently and manage multiple tasks simultaneously.

Benefits

  • Annual salary package of R .
  • Medical aid scheme and pension fund participation.
  • Opportunities for professional growth and advanced training.
  • Exposure to diverse manufacturing challenges and technologies.
  • A dynamic work environment that encourages initiative and innovation.
  • Performance‑based incentives.
  • Paid annual leave.
Process Improvement Engineer - Manufacturing

About the Role Our client, a prominent player in the manufacturing and production sector, is seeking a dedicated and innovative Process Improvement Engineer to join their operations in Tembisa, Gauteng . This role is central to driving efficiency, reducing costs, and enhancing the overall performance of our client's production lines. The ideal candidate will possess a strong analytical mindset, a deep understanding of Lean Manufacturing principles, and a proven track record of successfully implementing process improvements. This is an exciting opportunity to contribute to a company committed to operational excellence and continuous development. You will be instrumental in optimizing workflows and fostering a culture of improvement within the South African manufacturing environment.

Key Responsibilities

  • Analyze existing production processes to identify areas for improvement in efficiency, quality, and cost reduction.
  • Design and implement process improvement initiatives using methodologies such as Lean Manufacturing, Six Sigma, and Kaizen
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