Industrial Engineer - Plant Layout & Flow Optimization

Placements24; Johannesburg; Hybrid; ZAR 900,000 - 1,200,000; Full time

Benefits offered by this job

Medical aid

Provident fund

Incentives

Career growth

Job summary

Placements24 is seeking an experienced Industrial Engineer to optimize plant layouts and workflow efficiency at a mining equipment facility in Rustenburg. The role involves redesigning layouts, improving material flow, and applying lean methods to minimize waste and boost productivity.

A hybrid work model is offered, with on-site site assessments and plan development. The ideal candidate will have 6+ years in industrial engineering, strong CAD skills (AutoCAD, SolidWorks), and a proven ability

Qualifications

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, or related field.
• 6+ years of experience in industrial engineering with plant layout and lean focus.
• Proficiency in CAD software (AutoCAD, SolidWorks).
• Experience with safety standards and safe layout design.

Responsibilities

• Analyze existing plant layouts and workflows to identify inefficiencies and hazards.
• Develop optimized layouts using CAD considering material flow and ergonomics.
• Design and implement efficient material handling systems and logistics within the plant.
• Apply lean techniques (5S, Value Stream Mapping) to reduce waste.
• Collaborate with engineering and production teams to integrate new equipment and processes.
• Conduct time studies to establish standard times and productivity improvements.
• Prepare reports with cost-benefit analyses and implementation plans.
• Support continuous improvement initiatives across the facility.

Skills

Industrial engineering

Plant layout

Lean manufacturing

Material flow analysis

Education

Bachelor's degree in Industrial Engineering

Tools

AutoCAD

SolidWorks

Job description

About the Role

Our client, a major player in the mining equipment manufacturing sector, is seeking an experienced Industrial Engineer to focus on plant layout and workflow optimization at their facility in Rustenburg, North West. This role is crucial for enhancing operational efficiency, safety, and throughput within the production environment. You will be responsible for redesigning plant layouts, optimizing material flow, and implementing lean manufacturing principles to minimize waste and improve productivity. This is a hybrid role, allowing for a blend of on-site analysis and off-site strategic planning. The successful candidate will possess strong spatial reasoning skills, a deep understanding of manufacturing operations, and a proven ability to translate complex requirements into practical, efficient solutions. You will work closely with production, engineering, and safety departments to achieve optimal results.

Key Responsibilities

• Analyze existing plant layouts and workflows to identify inefficiencies, bottlenecks, and safety hazards.
• Develop optimized plant layouts using CAD software, considering material flow, equipment placement, and ergonomic principles.
• Design and implement efficient material handling systems and logistics within the plant.
• Apply lean manufacturing techniques (e.g., 5S, Value Stream Mapping) to streamline operations and reduce waste.
• Collaborate with engineering and production teams to integrate new equipment and processes seamlessly into the plant layout.
• Conduct time studies and work measurements to establish standard times and identify productivity improvement opportunities.
• Develop and maintain accurate process documentation, including layout drawings, flow charts, and standard operating procedures.
• Ensure all layout and workflow designs comply with safety regulations, environmental standards, and operational requirements.
• Prepare detailed reports and presentations on proposed changes, including cost-benefit analyses and implementation plans.
• Support continuous improvement initiatives across the manufacturing facility.

Requirements

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field.
• Minimum of 6 years of experience in industrial engineering, with a strong focus on plant layout, workflow design, and lean manufacturing.
• Proficiency in CAD software (e.g., AutoCAD, SolidWorks) for creating and modifying plant layouts.
• Demonstrated experience in applying lean manufacturing principles and tools to optimize production processes.
• Strong understanding of material flow analysis, simulation, and optimization techniques.
• Excellent analytical, problem-solving, and spatial reasoning skills.
• Effective communication and interpersonal skills, with the ability to collaborate with diverse stakeholders.
• Experience with time and motion studies and work measurement is essential.
• Familiarity with safety standards in an industrial manufacturing environment.
• Ability to work effectively in a hybrid model, commuting to Rustenburg, North West as needed for site assessments and implementation.

Benefits

• Our client offers a competitive salary, a comprehensive benefits package including medical aid and a provident fund, performance-based incentives, and excellent opportunities for professional growth and development.
• Employees enjoy a collaborative work environment, exposure to advanced manufacturing technologies, and the chance to contribute significantly to operational success.
• We value work-life balance and offer support for continuous learning.