Showing 1 Boiler Operator 10 Ton jobs in Greylingstad
Boiler Operator (10 Ton)
Posted today
Job Description
Duties & Responsibilities Operations
- Be able to start up boiler fire properly.
- Monitor water holding JoJo tanks hourly and keep them full of water at all times.
- Monitor low level water alarm on your hotwell tank.
- Complete daily boiler maintenance checklist and ensure supervisor signed it after completion.
- Adjust coal bed as and when required.
- Close valves and stop supply of steam to production when boiler is not running for minimum 30 minutes due to power outage or breakdown and maintain steam.
- Change the use of coal screw conveyor weekly with the standby screw conveyor.
- Keep coal water bath clean and at right level all the time.
- Keep boiler drains clean all the time.
- Change the use of boiler water pump weekly with the standby pump.
- Ensure safety by monitoring safety equipment, identifying potential issues and taking appropriate steps to suspend the operation with consultation with your shift supervisor/maintenance team.
- Maintain steam pressure for production operation as per steam demand for processing.
- Continuously communicate with the production operator on steam demand hourly.
- Monitor and control boiler performance and settings by reading gauges, meters and charts to track boiler operation.
- Monitor boiler water and chemicals and coal levels hourly.
- Maintain the housekeeping of boiler room/area all the time.
- Monitor your stocker movement every hour to ensure it is still aligned on its path.
- Receive delivery of coal and inspect whether it complies with Grade A pea size specifications without excessive duff/loose powder before tipping.
- Inform your shift supervisor if coal delivered is out of specification.
- Keep your coal bund pit full at all times.
- Report low coal levels to your shift supervisor for ordering.
- Ensure sufficient coal stock is available to last at least two days.
- Grease boiler components that require greasing. If unsure, ask the maintenance team to show you the greasing points.
- Update log sheet/book hourly.
- Perform soot blowing.
- Blow down the boilers as instructed by the guideline to remove impurities.
- Monitor water level and temperature in the hotwell tank hourly.
- Continuously check blowdown valve to avoid blockages.
- Ensure water treatment and sampling is conducted to prevent boiler damage.
- Trim coal and remove ash from grit arrester.
- Remove ash trolley as and when required.
- Clean the brine tank and water filter.
- Clean grit collector.
- Ensure plant equipment hygiene is of top quality.
- Ensure compliance with AEL licence requirements under the boiler section.
- Provide a written handover to the next shift.
- Follow the boiler operating procedure by conducting blowdowns, doing TDS tests and recording results during your shift.
- Ensure boiler softener system is working correctly.
- Keep all boilers clean and shiny.
- Clean boiler tubes after every three months.
- Ensure Mobrey automatic water level controller is functioning correctly. If not, report to your shift supervisor and maintenance team.
- Be able to
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