Yield & NPI Process Engineer, 24/7 Ops

CompoSecure, L.L.C.; New Jersey; On-site; USD 85,000 - 135,000; Full time

Benefits offered by this job

Medical benefits

401(k) with match

Paid time off

Annual bonus

Job summary

CompoSecure is seeking a hands-on Process Engineer to bolster yield, troubleshoot daily production, and support NPI in a fast-paced 24/7 high-volume environment at its Somerset, NJ site. The role emphasizes real-time process support, data-driven analysis, and cross-functional collaboration to deliver quality and efficiency across shifts.

The ideal candidate will have 5+ years in manufacturing, Lean/Six Sigma expertise, and experience with NPIs, process validation, and documentation.

Qualifications

• Bachelor’s degree in Manufacturing, Mechanical, Industrial, or Chemical Engineering (or equivalent field).
• A minimum of 5 years (or more) of experience in a high-volume manufacturing environment (preferably supporting 24/7 operations).
• Proven experience in yield improvement, root cause analysis, and process troubleshooting.
• Familiarity with NPI processes, including process validation and production readiness.
• Strong working knowledge of Lean, Six Sigma, SPC, and other process control methodologies.
• Proficiency with data analysis tools (Excel, Minitab, JMP, etc.) and manufacturing systems (MES, ERP).
• Excellent communication and collaboration skills across shifts and cross-functional teams.
• Willingness to work on the afternoon shift (3 PM – 11 PM) and occasionally support coverage across other shifts as needed.
• Experience in regulated manufacturing (e.g., automotive, aerospace, electronics, or medical device).
• Six Sigma Green Belt or Lean certification.

Responsibilities

• Provide real-time process support for production teams on the afternoon shift, ensuring minimal downtime and swift issue resolution.
• Analyze and improve manufacturing yields, identifying root causes of scrap, rework, and process variation through data-driven methods (e.g., SPC, FMEA, 5 Whys, Fishbone).
• Lead or support new product introduction (NPI) activities, including process validation, work instruction development, and ramp-up readiness.
• Collaborate with cross-functional teams (Quality, Maintenance, Operations) to drive continuous improvement initiatives focused on cost, efficiency, and throughput.
• Develop and maintain standard operating procedures, process documentation, and training materials for manufacturing staff.
• Support implementation of Lean manufacturing and Six Sigma techniques to reduce waste and improve process control.
• Monitor key performance indicators (KPIs) for yield, cycle time, downtime, and quality, with regular reporting and action planning.
• Participate in audits, customer visits, and internal reviews as a technical subject matter expert for assigned process areas.
• Ensure compliance with safety, quality, and regulatory standards applicable to manufacturing operations

Skills

Yield improvement

Root cause analysis

Process troubleshooting

Lean

Six Sigma

Data analysis

Cross-functional collaboration

Automation experience

Education

Bachelor’s degree in Manufacturing, Mechanical, Industrial, or Chemical Engineering

Six Sigma Green Belt or Lean certification

Tools

MES

ERP

Excel

Minitab

JMP

Job description

CompoSecure is seeking a hands-on Process Engineer to bolster yield, troubleshoot daily production, and support NPI in a fast-paced 24/7 high-volume environment at its Somerset, NJ site. The role emphasizes real-time process support, data-driven analysis, and cross-functional collaboration to deliver quality and efficiency across shifts.

The ideal candidate will have 5+ years in manufacturing, Lean/Six Sigma expertise, and experience with NPIs, process validation, and documentation.