Wiring Machine Operator

Munters Corporation (MUS); Daleville (VA); On-site; USD 34,000 - 58,000; Full time

Job summary

Munters is seeking a Machine Operator to run the Komax Zeta 650, producing wire sets per the production schedule in our Virginia facility. You will verify data, load materials, and monitor operation, ensuring quality and timely completion of jobs.

The role includes routine maintenance, troubleshooting, and collaboration with maintenance teams to resolve issues and prevent downtime. Strong attention to detail and ability to work independently are essential.

Qualifications

• Good written and verbal communication skills.
• Experience operating automated manufacturing equipment.
• Strong mechanical aptitude and troubleshooting skills.
• Ability to troubleshoot basic electrical, mechanical, sensor, software issues.
• Familiarity with Komax or similar equipment preferred, but not required.

Responsibilities

• Operate the Komax Zeta 650 to produce wire sets per schedule.
• Verify data and requirements for each job before starting.
• Load wires, terminals, ferrules, ink and materials into the machine.
• Monitor operation and respond to alarms and quality issues.
• Document and close work orders in the production scheduling system.
• Perform quality checks on completed wire sets.

Skills

Attention to detail

Communication skills

Mechanical aptitude

Troubleshooting

Electrical wiring knowledge

Microsoft Excel

Tools

Komax Zeta 650/automation equipment

Job description

Compensation Range: $25.10 - $42.10

Machine Operation Responsibilities

• Operate the Komax Zeta 650 automated wire processing machine to produce wire sets according to the production schedule.
• Review each production job before starting and verify the correct wire processing data and requirements.
• Perform proper machine startup and shutdown procedures.
• Load wires, terminals, ferrules, ink, and other required materials into the appropriate machine locations.
• Select and load the correct production job/program into the machine.
• Monitor machine operation and respond to alarms, material shortages, quality issues, and process interruptions.
• Organize completed wire sets and ensure they are properly identified for the correct production unit.
• Complete and close work orders in the production scheduling system according to the production schedule.
• Monitor inventory levels of wires, terminals, ferrules, ink, and other consumables to prevent production interruptions.
• Order or request wires, ferrules, terminals, ink, and other required consumables as needed.
• Continuously monitor the machine during production.
• Perform manual crimping and wire processing when necessary to maintain production flow due to machine or quality issues.
• Perform quality checks and verify completed wire sets after each production job to ensure they meet specified requirements.

Machine Maintenance & Troubleshooting

• Perform daily and scheduled preventive maintenance according to the established maintenance schedule.
• Inspect machine components for wear, damage, or abnormal operation.
• Troubleshoot basic mechanical, electrical, sensor, software, belt drive, blade, and wire processing issues.
• Work with Maintenance and Komax technical support to troubleshoot and resolve machine issues.
• Document recurring machine problems and maintain required maintenance and service records.

Experience & Skills

• Good written and verbal communication skills.
• Computer skills: Microsoft Excel and production scheduling systems.
• Experience operating automated manufacturing equipment preferred.
• Experience troubleshooting manufacturing equipment and machine problems.
• Strong mechanical aptitude and troubleshooting skills.
• Ability to troubleshoot basic electrical, mechanical, sensor, software, and wire processing issues.
• Basic understanding of electrical wires, terminals, ferrules, crimping, and wire identification.
• Electrical wiring and wire processing experience preferred.
• Experience with Komax or similar automated wire processing equipment preferred, but not required.
• Strong attention to detail and ability to identify machine, material, and quality issues.
• Ability to work independently and make appropriate decisions when machine, material, or quality problems occur.
• Ability to communicate and work effectively with Production, Engineering, Quality, Maintenance, Purchasing, and Komax technical support.

Training Requirements

• Munters Orientation.
• Komax machine operation and commissioning training.

Hours of Work

• Standard work schedule plus overtime and weekend hours as required to meet production demands.

Join Munters and become part of a dynamic team shaping the future of climate solutions. Embrace the opportunity for personal and professional growth in an inclusive, forward‑thinking environment. At Munters, your journey is our journey — let’s innovate for a brighter future together. A diverse and inclusive organization spurs innovation, lifts performance and creates greater business value. That’s why DEI is the foundation of our long‑term strategy. We are commited to building a workplace for everyone and work to counter systemic bias, prevent harassment and discrimination and ensure employee health, well-being, work‑life balance, community involvement and more.

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