Wax Process Auditor LPCS 260

Precision Castparts Corp. (PCC); Portland (OR); On-site; USD 48,000 - 60,000; Full time

Job summary

Precision Castparts Corp. (PCC) in Portland, Oregon is seeking a Wax Inspector to audit wax patterns and processes. The role involves inspecting products, recording data, and providing feedback to operators to ensure compliance with work instructions.

Training and safety are emphasized, with opportunities to assist in process documentation and improvement. Ideal candidates master at least one wax core skill (molding, dimensional, cleaning, assembly, framing), can read work instructions, and have

Qualifications

• Mastery of at least one wax core skill: molding, dimensional, cleaning, assembly or framing.
• Ability to read and interpret work instructions.
• Knowledge of wax area policies and procedures.
• Computer skills for recording observations; SPC training desirable.

Responsibilities

• Inspect a sample of wax patterns and components for defects per work instructions.
• Record observations in the computer database for engineers and supervision.
• Submit process variance notices when applicable.
• Provide feedback to operators on defects and instructions.
• Participate in team discussions to identify chronic problems and propose solutions.

Skills

Wax core skills: molding

Wax core skills: dimensional

Wax core skills: cleaning

Wax core skills: assembly

Wax core skills: framing

Education

SPC training

Job description

Country

United States of America

State / County

Oregon

City

Portland

Division

Structurals

Company

LPC

Function

Operations

Workplace Type

On-Site

Position type

Full Time

Opportunity ID

23860

Job Description

MISSION:

To inspect wax components in all stages of manufacture in order to determine compliance with written work instructions. To audit a random sample of wax patterns, identify defects, send the patterns back to the proper teams for correction, and document the problems found. To improve the process knowledge and skills of wax employees with feedback on findings proper methods, and written procedures. To monitor equipment used in the wax process to verify compliance with written operating instructions. To record and analyze process data for use by engineers, manufacturing management and employees on the shop floor. To help generate solutions to process problems and to assist in the revision of process documentation.

PRINCIPAL ACCOUNTABILITIES:

Audit of Product

Objective: Inspect a sample of completed wax patterns and wax components in the molding, dimensional, cleaning, assembly, framing and gating operations for visual defects and violations of work instructions.

Essential Job Functions:

• A.Performs visual inspection of product using tools such as radius gauges, levels, lights and mirrors. Knowledge of dimensional tools such as UTT and measuring instruments is helpful. Knowledge of work instructions is essential.
• B.Records observations in the computer database for use by engineers and manufacturing supervision.
• C.Completes and submits a process variance notice where applicable.
• D.Gives personal feedback to operators on defects found and applicable work instructions.
• E.May meet with work team to point out chronic problems and lead in seeking a solution. Applies facilitation skills to gain problem resolution.

Audit of Process

Objective: Audit employees performing operations in the wax area to verify compliance to written work instructions.

Essential Job Functions:

• A.Spends time with operators and observes how the process is performed, referring to the technique card and other applicable documentation.
• B.Records observations in the computer database for use by engineers and manufacturing supervision. Alerts supervision to situations that would make it impossible for operators to follow written instructions (mechanical problems, outdated instructions, etc.). Assists in document revision where indicated.
• C.Completes and submits a process variance notice where applicable.
• D.Gives personal feedback to operators on deviations found and applicable work instructions.
• E.May meet with work team to point out chronic problems and lead in seeking a solution. Facilitation skills are helpful.

KCC Audit

Objective: Audit process key control characteristics in the wax area.

Essential Job Functions:

• A.Use test equipment such as thermocouples, pH meters, and test dies to audit process KCC's.
• B.Record observations in the computer database for use by engineers and manufacturing supervision. Alert supervision to deviations.
• C.Complete and submit a process variance notice where applicable.

Special Projects

Objective: Assist process engineering and manufacturing in data collection or other activities necessary to complete a special project.

Safety

Objective: Work in a safe manner. Alert other employees who place themselves in an unsafe situation.

Essential Job Functions:

• A.Incorporate into documentation practices which insure worker safety.
• B.Insure documentation requires/reminds workers of safe practices.

TRAINING:

• 1.Training is provided on the job.
• 2.SPC course must be completed successfully.

ENTRY QUALIFICATIONS:

• 1.Demonstrated mastery of at least one of the wax core skills: molding, dimensional, cleaning, assembly or framing.
• 2.Computer skills in the area of spreadsheets and word processing. SPC training is desirable.
• 3.Ability to read and interpret work instructions.
• 4.Knowledge of wax area policies and procedures.
• 5.Ability to work independently, plan time and solve problems with minimum supervision.
• 6.Good communication and interpersonal skills.
• 7.Working knowledge of pattern inspection.
• 8.Ability to work effectively within a team environment.

This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To comply with those regulations, this position may require applicants to be U.S. Persons (i.e., U.S. citizens, U.S. lawful permanent residents, protected individuals as defined by 8 U.S.C. 1324b(a)(3)), or eligible to obtain the required export authorizations from the U.S. Department of State or the U.S. Department of Commerce.

Company Profile

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability - not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.

Precision Castparts Corp. and its affiliates do not accept unsolicited resumes from search firms or employment agencies. Unsolicited resumes will become the property of Precision Castparts Corp & its affiliates, and no fee will be paid.