Virtual Propulsion Engineer

General Motors; Warren (MI); Hybrid; USD 95,000 - 130,000; Full time

Benefits offered by this job

Hybrid work policy

Job summary

General Motors is seeking a battery structure CAE engineer to perform cell, module and pack-level analyses for early design and verification. Responsibilities include evaluating vibration, stiffness, stress, fatigue, and crash results, and developing manufacturing simulations from cell to pack.

You will coordinate verification activities and communicate findings to internal and external customers. The role requires a Bachelor's in engineering and two years of CAE/FEA experience with battery

Qualifications

• Bachelor’s degree in Electrical, Mechanical, or Aerospace Engineering or related field.
• Two years of experience as an Application Engineer, Sr. Project Development Engineer, CAE Engineer, or related occupation.
• Two years of experience with FEA tools and battery/propulsion system applications.

Responsibilities

• Perform cell, module and pack-level structure analysis for early design and verification of battery concepts.
• Provide vibration, stiffness, stress, fatigue, durability, and crash/safety results with minimal mass penalty.
• Develop topology optimization and manufacturing/assembly simulations from cell to pack.
• Coordinate battery structural verification activities and communicate findings to stakeholders.
• Collaborate with the engineering team for integration and optimization; support with CAD/material data for FE model creation.

Skills

Modeling & FEA

Structural analysis

Materials behavior

Battery/Propulsion FEA

Education

Bachelor's degree in Electrical, Mechanical, or Aerospace Engineering

Tools

ABAQUS

ANSYS Workbench

ANSA

Hypermesh

iSIGHT

NASTRAN

Optistruct

GENESIS

UG NX

Job description

Job Description

Perform Cell, module and pack-level structure analysis for early design and verification of battery concepts, components, and support systems including their vehicle integration. Provide vibration, stiffness, stress, fatigue, durability, and crash and safety results with minimal mass penalty and optimal manufacturing. Conduct shape and size topology optimization. Develop and Conduct Manufacturing and assembly operation simulation from Cell to Module to Pack. Develop and coordinate battery structural verification activities. Prepare CAD and material data as needed for FEA model creation. Effectively communicate findings to internal and external customers using appropriate media. Meet or exceed deadlines for structured product development timelines, quality and cost. Collaborate with broader engineering team for structured design integration, new proposals, problem solving, and system optimization. Provide requirements for improvements to advanced simulation activities. Participate in benchmarking activities. Hybrid Work Policy - 3 days In-office, 2 days remote - Must be able to report to local office.

REQUIREMENTS:

Bachelor's degree in Electrical Engineering, Mechanical Engineering, Aerospace Engineering, or related field of study. Two (2) years of experience as an Application Engineer, Sr. Project Development Engineer, CAE Engineer, or related occupation. Two (2) years of experience in the following: Model creation and FEA analysis; Structural engineering, materials, large-scale nonlinear problems; Structural engineering, materials, large-scale nonlinear problems; ABAQUS (Implicit, Explicit, ABAQUS CAE), ANSYS Workbench, ANSA, Hypermesh, iSIGHT, NASTRAN, Optistruct, and GENESIS; UG NX; and Applying FEA tools to battery or propulsion-related systems.

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