UAV Avionics Assembler III San Luis Obispo, California

Zone 5 Tech; San Luis Obispo (CA); On-site; USD 40,000 - 47,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

Life insurance

401k with company-match

3 weeks paid time off

Sick time

Holidays

Job summary

Zone 5 Technologies is seeking a UAV Avionics Assembler III to contribute to complex, high-reliability assemblies and assist in problem-solving across programs.

Work closely with engineers and operations to support multiple value streams, and mentor junior staff while ensuring quality and traceability per AS9100/FAA requirements.

Qualifications

• High school diploma or equivalent with significant experience or technical degree.
• 3-5 years avionics or aerospace electronics assembly experience.
• Advanced knowledge of wiring practices, connector systems, and workmanship standards.
• Strong attention to detail and manual dexterity.
• IPC 620 certification preferred.

Responsibilities

• Assemble complex avionics components and high-density wiring harnesses from drawings with minimal supervision.
• Execute first-article, prototype, or low-rate initial production builds.
• Interpret documentation and collaborate with engineering to resolve issues.
• Perform detailed inspections and continuity and isolation testing.
• Support root cause investigations related to assembly workmanship.
• Mentor and train junior assemblers.
• Provide feedback on manufacturability and process improvements.
• Assemble wiring harnesses and perform terminations to specification.
• Maintain accurate as-built documentation and MES traceability.
• Follow AS9100, FAA, and internal quality requirements.

Skills

Attention to detail

Manual dexterity

Wiring practices knowledge

Education

High school diploma or equivalent with significant experience or technical degree

3-5 years avionics or aerospace electronics assembly experience

Tools

IPC 620 certification

Job description

At Zone 5 Technologies, we're redefining what's possible in unmanned aircraft systems. Our team of engineers and innovators is developing cutting-edge autonomous solutions that push the boundaries of UAS technology - solving complex challenges that matter.

We're building the future of UAS capabilities, and we're looking for exceptional talent to join us. If you're driven by hard problems, energized by rapid innovation, and ready to make an impact on next-generation flight systems, you belong here.

Role Summary

The UAV Avionics Assembler III is a senior contributor responsible for complex, high-reliability assemblies and supporting production problem-solving efforts. Tasks and responsibilities expected for this role include those captured by lower role specific levels.

This role involves working closely with engineers, production technicians, and operations teams to support multiple programs and value streams.

Key Responsibilities

• Build complex avionics assemblies and high-density wiring harnesses with minimal supervision.
• Execute first-article, prototype, or low-rate initial production builds.
• Interpret incomplete or ambiguous documentation and work with engineering to resolve issues.
• Perform detailed inspections and advanced continuity and isolation testing.
• Support root cause investigations related to assembly workmanship.
• Mentor and train Avionics Assembler I–II personnel.
• Provide feedback on manufacturability and assembly process improvements.

Responsibilities (Level II):

• Assemble avionics components, electromechanical assemblies, and wiring harnesses from engineering drawings and schematics.
• Perform wire terminations, connector installations, and harness routing to specification.
• Conduct continuity checks and basic functional testing.
• Identify and elevate non-conformances and workmanship issues.
• Maintain accurate as-built documentation and material traceability via MES.
• Adhere to AS9100, FAA, and internal quality requirements.
• Collaborate with quality and manufacturing engineering to resolve discrepancies.

Additional Responsibilities (Level I):

• Assemble basic avionics components and sub-assemblies following work instructions and engineering drawings.
• Perform wire preparation tasks including cutting, stripping, crimping, and labeling.
• Assist with routing, dressing, and securing wiring in accordance with defined standards.
• Conduct visual inspections to identify obvious defects or workmanship issues.
• Use basic hand tools and test equipment such as multimeters under supervision.
• Accurately complete assembly work instructions and production documentation.
• Follow ESD, FOD, safety, and quality procedures at all times.
• Support senior assemblers and technicians as needed.

Qualifications:

• High school diploma or equivalent with significant experience or technical degree.
• 3-5 years of avionics or aerospace electronics assembly experience.
• Advanced knowledge of wiring practices, connector systems, and workmanship standards.
• Strong attention to detail and manual dexterity.

Preferred Qualifications:

• IPC 620 certification

Pay range for this role

$29 - $34 USD

What's in it for you:

• Comprehensive benefit package options include medical, dental, vision, life, and more.
• 401k with company-match
• 3 weeks of paid time off each year
• 40 hours of sick time
• 12 annual company holidays

Why Join Zone 5 Technologies?

• Innovative Environment: Work on cutting-edge technology that is shaping the future of defense and aerospace.
• Collaborative Culture: Join a team of passionate professionals dedicated to pushing the boundaries of what’s possible.
• Career Growth: Opportunities for professional development and career advancement.

In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification form upon hire.

Zone 5 Technologies is a federal contractor and participates in E-Verify to confirm employment eligibility. As required by law, we will verify the identity and employment authorization of all new employees using the E-Verify system. Learn more about your rights and responsibilities under E-Verify: https://www.e-verify.gov .

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For government reporting purposes, we ask candidates to respond to the below self-identification survey. Completion of the form is entirely voluntary. Whatever your decision, it will not be considered in the hiring process or thereafter. Any information that you do provide will be recorded and maintained in a confidential file.

As set forth in Zone 5 Technologies’s Equal Employment Opportunity policy,we do not discriminate on the basis of any protected group status under any applicable law.

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A "disabled veteran" is one of the following: a veteran of the U.S. military, ground, naval or air service who is entitled to compensation (or who but for the receipt of military retired pay would be entitled to compensation) under laws administered by the Secretary of Veterans Affairs; or a person who was discharged or released from active duty because of a service-connected disability.

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