Transformer Coil Winder

Innomotics; Kansas City (KS); On-site; USD 32,000 - 52,000; Full time

Benefits offered by this job

Medical coverage

Dental coverage

Vision coverage

401(k) matching

Paid time off

Job summary

Innomotics in Kansas City, MO is seeking a Transformer Winder to join our team. You will wind, insulate and connect transformer components, and work with CNC winding equipment to repair and rebuild windings.

This role requires manual dexterity, mechanical aptitude, and the ability to read electrical diagrams and follow safety protocols. You will become a member of the local collective bargaining unit, operate shop tools and cranes, and contribute to electrical testing and final assembly.

Qualifications

• 2+ years of experience in transformer repair, motor winding, or related electrical apparatus work.
• Completion of a High School Diploma
• Advanced electrical aptitude and working knowledge of tools
• Ability to read electrical diagrams and technical drawings
• Ability to safely work with heavy components using cranes and lifting equipment

Responsibilities

• Wind and assemble transformer coils including low-voltage and high-voltage windings.
• Perform manual winding and/or operate CNC winding equipment.
• Install insulation systems and diagnose winding failures.
• Reverse engineer winding configurations and insulation from existing equipment.

Skills

Electrical experience

Reading diagrams

Troubleshooting

Heavy components

Education

High School Diploma

Tools

CNC winding equipment

Electrical test equipment

Overhead cranes

Band saws

Job description

Job ID: 6243

Location:

Kansas City, MO, US, 64120

We are looking for a Transformer Winder to join our team at Innomotics.

The Industry-Leader of Motors and Drives

Innomotics is an industry-leading supplier of motors and large drive systems. With a trusted legacy of more than 150 years of engineering expertise, our products power all the world’s most essential industries. Today, we are bringing the #EnergyTransition to life with a portfolio that enables our customers to boost energy efficiency, reduce greenhouse gases, and minimize the carbon footprints of plants.

Our Most Powerful Engine: Our People

We are a team of more than 15,000 dedicated experts, doers, and innovators. For us, engineering the future means keeping businesses in motion. As a global player operating with the spirit and speed of a mid-sized champion, the future holds unlimited opportunities for us. If you share our bold mindset to be best-in-class, we want you IN.

Your Future Role Transformer Winder

• Provides support to the Innomotics Kansas City Facility. Must become a member of the local collective bargaining unit upon hire.
• Wind, insulate, connect power transformers and other electrical apparatus where procedures are generally not established, where manufacturing information and specifications may not be available and where planning and diagnosing is required for repair.
• Tools & equipment Coil Winding equipment, shears, band saw, hand and power tools, wire cutters, wedges, drill press, crimping tools, cranes, industrial trucks, hi-pot tester, growler, ductor tester, .test boards, surge testers, megger and misc. electrical and mechanical meters, gauges, indicators, hydraulic presses, safety equipment, etc.
• Materials: Tapes, press board, wedges, compounds, wire, cable, micarta, hardware, banding, wire, flux, etc.

Transformer Winding and Repair

• Wind and assemble transformer coils including low-voltage and high-voltage windings
• Perform manual coil winding as well as operate computer-controlled winding machines (CNC coil winders)Rebuild transformer windings using copper conductors, insulation materials, and structural supports
• Install insulation systems including pressboard, wedges, barriers, tapes, and spacers
• Diagnose winding failures and determine appropriate repair methods
• Reverse engineer winding configurations and insulation systems from existing transformers when documentation is unavailable

Winding Technologies

Experience With Transformer Winding Methods Such As

• Mushroom wound coils (disc winding used in power transformers)
• Helical winding commonly used for low-voltage high-current windings
• Layer winding used for smaller distribution transformer coils
• Disc winding including interleaved disc arrangements for high-voltage windings
• Continuous winding and crossover techniques
• Lead routing, tap leads, and insulation barriers between discs and layers

Experience with both manual winding techniques and CNC-controlled winding equipment is preferred.

Mechanical Assembly and Shop Support

• Assemble transformer components including cores, clamping systems, leads, and insulation structures
• Assist with transformer and motor assembly and disassembly work on the shop floor
• Support general electrical apparatus repair activities as workload requires
• Cut, form, and install insulation materials to required tolerances
• Use shop machinery such as shears, band saws, drill presses, and presses for fabrication work

Electrical Testing Support

• Assist with electrical testing including:
  • insulation resistance testing
  • contact resistance testing
  • voltage verification
  • basic electrical troubleshooting
• Set up and operate electrical test equipment as directed

Shop Operations

• Safely operate overhead cranes and material handling equipment to move heavy components
• Maintain proper documentation of work performed and materials used
• Follow established safety procedures for electrical and mechanical work
• Maintain a clean and organized work area

Tools and Equipment Used

Typical Tools And Equipment Include

• Manual and CNC coil winding equipment
• Shears, band saws, and drill presses
• Crimping tools and cable preparation tools
• Hand and power tools
• Hydraulic presses
• Overhead cranes and industrial trucks
• Electrical test equipment including megger, ductor tester, hi-pot tester, and surge tester

Required Knowledge/Skills, Education, And Experience

• 2+ years of experience working in related field
• Completion of a High School Diploma
• Advanced electrical aptitude and working knowledge of tools
• Stacking core steel and cutting
• Minimum 2 years of experience in transformer repair, motor winding, or related electrical apparatus work
• Experience with manual winding and/or computer-controlled (CNC) winding equipment
• Strong mechanical aptitude and electrical troubleshooting ability
• Ability to read electrical diagrams and technical drawings
• Ability to reverse engineer winding and insulation configurations from existing equipment
• Ability to safely work with heavy components using cranes and lifting equipment
• Ability to use electrical test instruments and shop tools

Preferred Knowledge/Skills, Education, And Experience

Experience with the following

• Experience in transformer winding and rebuild work
• Experience working in an industrial electrical repair facility
• Familiarity with insulation systems used in power transformers
• Experience interpreting one-line diagrams and winding data
• Understanding of electrical hazards and safe work practices

The pay range for this position is $38.00. The shift differential for working second shift is

$1.00. The actual wage offered may be lower or higher depending on budget and candidate experience, knowledge, skills, qualifications, and premium geographic location.

What's IN It For You (Our Benefits)

• Competitive compensation (salary and bonus) based on qualifications
• Medical, dental, prescription and vision coverage, first day of employment
• Matching 401(k) (immediate employer match)
• Competitive paid time off plan, paid holidays, and floating holidays
• Career development opportunities
• Education and tuition reimbursement programs available

Innomotics is an equal opportunity employer and values diversity. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status or disability status.

Innomotics is an Equal Opportunity and Affirmitive Action Employer encouraging diversity in the workplace. All qualified applicants will receive consideration for employment without regard to their race, color, creed, religion, national origin, citizenship status, ancestry, sex, age, physical or mental disability unrelated to ability, marital status, family responsibilities, pregnancy, genetic information, sexual orientation, gender expression, gender identity, transgender, sex stereotyping, order of protection status, protected veteran or military status, or an unfavorable discharge from military service, and other categories protected by federal, state or local law.

EEO is the Law

Applicants and employees are protected under Federal law from discrimination.

Pay Transparency Non-Discrimination Provision

Innomotics follows Executive Order 11246, including the Pay Transparency Nondiscrimination Provision.

California Privacy Notice

California residents have the right to receive additional notices about their personal information.

Nearest Major Market: Kansas City