Tool & Die Maker — Precision, Troubleshooting & Uptime

Generac Power Systems Inc.; Beaver Dam (WI); On-site; USD 36,000 - 50,000; Full time

Job summary

Generac Power Systems Inc. Beaver Dam, WI is seeking a Tool & Die Maker to support the production of alternators. You will diagnose and redesign tooling, fixtures, and machine components, driving improvements with minimal direction.

The role requires advanced blueprint reading, GD&T, and experience with both manual and CNC machining. You will own tooling performance, mentor others, and uphold safety standards in a fast-paced manufacturing environment.

Qualifications

• High School Diploma or GED
• 5+ years of Tool & Die Maker, toolroom, or precision machining experience in a manufacturing environment
• Demonstrated ability to independently troubleshoot complex mechanical systems and proprietary equipment
• Proven capability to redesign and fabricate machine components with little or no assistance
• Advanced blueprint reading and GD&T interpretation skills
• Journeyman Tool & Die Maker certification or completed apprenticeship
• Experience supporting alternator, motor, or other rotating equipment manufacturing
• Background in automated or semi-automated assembly processes
• Demonstrated leadership in continuous improvement or equipment reliability initiatives

Responsibilities

• Build, repair, modify, and maintain dies, fixtures, gauges, jigs, and specialized tooling used in alternator manufacturing
• Troubleshoot highly complex, proprietary machinery and custom-built equipment
• Diagnose root causes related to alignment, tolerance stack-up, wear, vibration, heat, and mechanical interaction
• Independently redesign and rework machine assemblies or components when standard repairs are insufficient
• Perform precision fitting, grinding, machining, and hand work to extremely tight tolerances
• Operate manual and CNC machining equipment including mills, lathes, grinders
• Manufacture replacement parts and custom components using prints, sketches, measurements, or reverse engineering
• Interpret complex blueprints, GD&T, and engineering intent to ensure functional accuracy
• Take full ownership of tooling and machine performance within assigned manufacturing areas
• Proactively identify chronic equipment issues and lead permanent corrective actions
• Design and implement improvements that increase uptime, reduce scrap, and improve process stability
• Challenge existing designs and processes, proposing innovative mechanical solutions without reliance on external support
• Support new product introductions and process changes by designing or modifying tooling and machine components
• Provide expert-level guidance to Maintenance, Engineering, and Production when complex mechanical decisions are required
• Adhere to all safety standards including machine guarding, LOTO, and toolroom best practices
• Document tool modifications, machine changes, and improvement actions to support long-term reliability
• Partner with Manufacturing Engineering to align improvements with process intent and production goals
• Mentor and support skill development within the toolroom and broader operations team

Skills

Tool & Die Maker

Troubleshooting

Blueprint reading

GD&T interpretation

Education

High School Diploma or GED

Journeyman Tool & Die Maker certification

Tools

Mills

Lathes

Grinders

CNC machining

Job description

Generac Power Systems Inc. Beaver Dam, WI is seeking a Tool & Die Maker to support the production of alternators. You will diagnose and redesign tooling, fixtures, and machine components, driving improvements with minimal direction.

The role requires advanced blueprint reading, GD&T, and experience with both manual and CNC machining. You will own tooling performance, mentor others, and uphold safety standards in a fast-paced manufacturing environment.