Title (External) Reliability Engineer - Buffalo Trace Distillery

Buffalo Trace Distillery; Frankfort (KY); On-site; USD 75,000 - 110,000; Full time

Job summary

Buffalo Trace Distillery in Franklin County, KY seeks a Manufacturing Reliability Engineer to lead maintenance reliability across Manufacturing, driving continuous improvement in Safety, Quality, Service, Cost, and overall OEE.

You will work with Maintenance Manager, Plant Engineer, bottling and processing staff to identify and resolve issues, develop and execute efficient processes, and support audits to meet KPIs.

Qualifications

• Bachelor's degree in engineering discipline.
• Proficiency in 3D modeling software (Autodesk Fusion 360).
• Excellent oral and written communication skills.
• Ability to communicate with all levels of the organization.
• Strong planning and organizational skills.
• Knowledge of Lean Manufacturing principles.
• Evidence of successful leadership.
• 5 years of experience in a fast-paced manufacturing environment.

Responsibilities

• Lead maintenance reliability across Manufacturing and support other departments to improve safety, quality, service, cost, and OEE.
• Develop detailed PMs for Manufacturing operations with maintenance techs and OEMs.
• Assist in 5-year CAPEX planning for Buffalo Trace Distillery.
• Track downtime and implement plans to reduce it.
• Update asset information and inventory parts; coordinate with maintenance planner and storeroom.
• Ensure 95% uptime and that downtime is logged and analyzed for root causes.
• Develop and update SOPs and processes related to MRO inventory and preventive maintenance.

Skills

Excellent communication

Planning & organization

Lean manufacturing

Leadership

Education

Bachelor's Degree in Engineering

Tools

Autodesk Fusion 360

Job description

Company/Location Overview

Buffalo Trace Distillery is a family-owned company based in Franklin County, Kentucky, whose rich distilling tradition dates back to 1787. Buffalo Trace is a fully operational distillery producing bourbon, rye, and vodka on site, and is listed on the National Historic Register. Buffalo Trace has been awarded seven distillery titles since 2000 and has also garnered more than 150 awards for its premium whiskies. www.buffalotrace.com

Job Description/Responsibilities

Leads maintenance reliability across Manufacturing while supporting all departments with continuous improvement in Safety, Quality, Service, Cost, & overall OEE. Works with Maintenance Manager, Plant Engineer, bottling and processing staff along with other departments to identify/resolve problems, develop/execute effective and efficient processes and standards, as well as assist with audits. Ensure plant performance meets/exceeds KPIs.

• Achieve highest efficiency, meet all departmental goals and KPI’s, and ensure 95% uptime . Assist department heads with key identified operational issues improving customer service, quality, safety, and cost controls. Successfully complete key assignments to improve efficiencies. Lead efforts to ensure timelines are met & obstacles are eliminated prior to proceeding. Provide leadership in identifying creative methods to resolve issues.
• Guide the development of detailed PMs for Manufacturing operations by working with maint techs and OEM’s. They are accountable for maintaining the longevity of equipment as well as keeping equipment in optimal running condition.
• The Manufacturing Reliability Engineer will work with the Maintenance and Bottling department managers to assist in the development of the 5 year CAPEX plan for BTD.
• Track monthly downtime and develop plans to reduce.
• Update all asset information and inventory parts for BTD as needed. Working with the maintenance planner and storeroom clerk.
• Meet and exceed customer expectations in achieving 95% operational uptime. Successfully support the product to the customer that meets quality standards and is delivered on time and within budget. Ensure all parts are available to maintain uptime. Ensure all downtime is logged and checked for accuracy and develop solutions to reduce downtime based on supervisory input and data. Provide support for the structure of PM program.
• Create and develop a personal development plan with Manager to improve a skill/competency that will develop personal skills and improve performance.
• Anticipate and solve problems in a timely manner while identifying opportunities for improvement. Write, review and approve purchase orders. Analyze maintenance data to determine trends in parts spend; increase usability of existing data.
• Responsible for all breakdown RCA’s to drive solutions and eliminate the identified root cause.
• Lead the development and ongoing updates of SOP’s and processes related to MRO inventory and preventive maintenance program.
• The Manufacturing Reliability Engineer will utilize PPT to ensure projects are completed on time and at budget. They will ensure key stakeholders are informed of key tasks and accountable for their completion.
• Ability to work with hourly maintenance and controls techs on equipment improvement projects and upgrades.
• Working directly with equipment manufacturers for upgrades, rebuilds, audits, etc.

Qualifications/Requirements

Required Qualifications

• Bachelors Degree in Engineering related discipline
• Proficiency in 3D Modeling Software, such as Autodesk Fusion 360
• Excellent oral & written communication skills
• Ability to communicate with all levels of an org
• Strong planning and organizational skills
• Knowledge of Lean Manufacturing principles
• Record of successful leadership
• 5 years experience in a fast paced environment
• 5 years manufacturing experience in CPG or process industry (minimum)
• Ability to work the night shift 2-2-3 rotation (6:00 PM – 6:00 AM)