Thermoplastics Lead Engineer

Hexcel; Amesbury (MA); On-site; USD 100,000 - 140,000; Full time

Benefits offered by this job

Hexcel 401k with company matching

Employee stock purchase program

Quarterly bonus potential

Profit Sharing Program

Paid Parental Leave

Educational Assistance Program

Prepaid group legal plan

Job summary

Hexcel, Amesbury, MA, is seeking a Thermoplastics Lead Engineer to design, prove out and lead tooling for extrusion and injection molding processes. You will guide process improvements, champion tooling strategies and act as a technical liaison across teams to enable successful project execution.

In this role you’ll apply a strong background in thermoplastic engineering, lead cross‑functional efforts, and support new business opportunities and customer programs.

Qualifications

• Bachelor’s degree in Plastics, Mechanical, or Chemical Engineering required.
• 5+ years of profile extrusion or twin‑screw compounding experience preferred.
• Proficient in SolidWorks and Solid Edge.
• Strong background in tooling design, mold flow analysis and DFM.
• Knowledge of manufacturing scale‑up, process optimization and SPC/Six Sigma concepts.
• Ability to read and interpret drawings and specifications.
• Experience in Lean Manufacturing and/or Six Sigma continuous improvement programs.
• Six Sigma Black Belt certification is a plus; ability to obtain a DOD security clearance.

Responsibilities

• Design and prove out thermoplastic tooling (Extrusion, Injection Molding).
• Operate and troubleshoot single/twin screw extruders and injection molders and assist in directing equipment repairs and upgrades.
• Assist operators with process improvements.
• Specify new equipment, develop procedures and troubleshoot equipment as needed.
• Perform lab-scale and pilot-level compounding of new polymer/filler systems.
• Serve as SME for Thermoplastic Engineering projects and apply engineering principles across facility.
• Provide technical direction, coaching and development opportunities for direct/indirect reports.
• Act as bridge between the engineering/technical team and various department leaders to ensure streamlined technical integration.
• Drive new development opportunities with the support of Operations and Engineering to bring in new business.
• Participate in customer meeting to capture requirements, provide technical insight and support the successful execution of NPI activities.

Skills

Extrusion

Injection Molding

SolidWorks

Solid Edge

Mold flow analysis

DFM

Lean Manufacturing

Six Sigma

Education

Bachelor’s degree in Plastics, Mechanical, Chemical Engineering

Tools

Solid Works

Solid Edge

Job description

Hexcel, we at ARC Technologies LLC are propelling the future of flight, energy generation, transportation, and recreation through excellence in advanced material solutions that create a better world. We proudly support our military through our product offerings. Whether you are a civilian, veteran, transitioning member, reservist, or military spouse, Hexcel is committed to supporting, including, and empowering you. Where Local Community meets Global Opportunity By joining our team, you will become part of a global community of peers dedicated to creating quality parts and materials. If you have integrity, accountability, a willingness to explore new ideas, and a desire to succeed, then ARC Technologies is the place for you.

Benefits

Benefits In addition to competitive medical, dental, vision, life, and disability insurance and robust paid time off, we offer the following:

• Hexcel 401k with company matching contribution
• Employee stock purchase program
• Quarterly bonus potential
• Profit Sharing Program
• Paid Parental Leave
• Educational Assistance Program
• Prepaid group legal plan

Hexcel is currently seeking a Thermoplastics Lead Engineer for our Amesbury, MA location.

Responsibilities

• Design and prove out of thermoplastic tooling (Extrusion, Injection Molding, etc.)
• Operation and troubleshooting of single/twin screw extruders and injection molders and assist in directing equipment repairs and upgrades
• Assist operators with process improvements
• Specifying new equipment, develop procedures and troubleshoot equipment as needed
• Performing lab-scale and pilot-level compounding of new polymer / filler systems
• Serve as SME for Thermoplastic Engineering projects and apply engineering principles across facility
• Provided technical direction, coaching and development opportunities for direct/indirect reports
• Act as bridge between the engineering/technical team and various department leaders to ensure streamlined technical integration
• Drive new development opportunities with the support of Operations and Engineering to bring in new business
• Participate in customer meeting to capture requirements, provide technical insight and support the successful execution of NPI activities

Qualifications

• Bachelor’s degree in Plastics, Mechanical, Chemical Engineering (or closely related field) is required
• 5+ years of profile extrusion, or twin-screw compounding experience strongly preferred
• Proficient in Solid Works and Solid Edge design software
• Strong background in tooling design, mold flow analysis and DFM
• Knowledge of manufacturing scale-up, process optimization and statistical methods (SPC and Six Sigma Concepts)
• Ability to read and interpret drawings and specifications
• Experience in Lean Manufacturing and/or Six Sigma continuous improvement programs.
• Six Sigma Black Belt certification is a plus
• Ability to manage capital projects
• Experience with cost modeling, quoting, manufacturing routes and BOM’s
• Must have the ability to obtain a DOD Security Clearance as well as be able to lift 50lbs

Salary and Location

Salary range for this role: $100,000 – $140,000

This position is restricted to U.S. citizens due to U.S. federal government contracts that require the employment of only persons who are U.S. citizens.

Hexcel (NYSE: HXL) is a global leader in advanced composites technology, a leading producer of carbon fiber, and the world leader in honeycomb manufacturing for the commercial aerospace industry.

Equal Opportunity Employer

Hexcel is an Equal Opportunity Employer of Minorities/Females/Protected Veterans/Individuals with Disabilities/Sexual Orientation/Gender Identity.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, age, national origin, physical or mental disability, status as protected veteran, or any other protected class.