Thermoplastics Process Engineer

Hexcel; Amesbury (MA); On-site; USD 77,000 - 135,000; Full time

Job summary

Hexcel seeks a Thermoplastics Process Engineer to optimize profile extrusion and compounding processes, drive CI, and lead manufacturing improvements. The role includes engineering leadership across the facility and collaboration with production teams to enhance safety, quality, and efficiency.

Applicants should have 5+ years in thermoplastics, SolidWorks proficiency, and experience with tooling, mold flow, and BOM management. DoD clearance eligibility is required; US citizenship is mandatory.

Qualifications

• Bachelor's degree in Plastics, Mechanical, Chemical Engineering or related field.
• 5+ years in thermoplastics manufacturing with profile extrusion and/or twin-screw compounding.
• Proficiency with CAD; SolidWorks preferred and mold flow analysis experience.
• Experience with tooling design, DFM, SPC and Six Sigma methodologies.
• Ability to read and interpret engineering drawings and specs.
• Experience with cost modeling, quoting, BOM management; MS Project preferred.
• Project leadership experience a plus; DoD security clearance eligible.
• Must lift up to 50 lbs and be a U.S. citizen.

Responsibilities

• Optimize thermoplastic manufacturing processes including profile extrusion and compounding.
• Troubleshoot production issues, identify root causes, implement corrective actions.
• Develop and maintain manufacturing procedures, process specs, BOMs, and plans.
• Provide technical leadership for thermoplastics projects across the facility.
• Collaborate with production to improve safety, quality, and efficiency.
• Support product costing, pricing, and manufacturing feasibility for new/existing products.
• Train and mentor operations personnel on processes and best practices.
• Lead CI initiatives using process optimization and statistical methods.
• Communicate with internal stakeholders and U.S. customers to support objectives.

Skills

Process optimization

Six Sigma

Project management

Engineering leadership

Education

Bachelor's degree in Plastics/Mechanical/Chemical Engineering

Tools

SolidWorks

Mold flow analysis

MS Project

BOM management software

Job description

As a part of Hexcel (NYSE: HXL), we at ARC Technologies LLC are propelling the future of flight, energy generation, transportation, and recreation through excellence in advanced material solutions that create a better world. We proudly support our military through our product offerings. Whether you are a civilian, veteran, transitioning member, reservist, or military spouse, Hexcel is committed to supporting, including, and empowering you.

Hexcel is seeking a Thermoplastics Process Engineer to support manufacturing operations, process optimization, new product development, and continuous improvement initiatives within our thermoplastics manufacturing facility.

Key Responsibilities

• Optimize thermoplastic manufacturing processes, including profile extrusion and compounding operations.
• Troubleshoot production and equipment issues, identify root causes, and implement corrective actions.
• Develop, maintain, and improve manufacturing procedures, process specifications, process plans, and bills of materials (BOMs).
• Provide technical leadership and engineering support for thermoplastics projects across the facility.
• Partner with production teams to improve safety, quality, efficiency, and overall manufacturing performance.
• Support product costing, pricing, and manufacturing feasibility assessments for new and existing products.
• Train and mentor operations personnel on processes, procedures, and best practices.
• Lead continuous improvement initiatives utilizing process optimization and statistical methods.
• Communicate effectively with internal stakeholders and U.S. customers to support engineering and business objectives.

Qualifications

• Bachelor's degree in Plastics, Mechanical, Chemical Engineering, or a related engineering discipline.
• 5+ years of experience in thermoplastics manufacturing, with profile extrusion and/or twin-screw compounding experience strongly preferred.
• Proficiency with CAD software; SolidWorks experience strongly preferred.
• Experience with tooling design, mold flow analysis, and Design for Manufacturability (DFM) strongly preferred.
• Knowledge of manufacturing scale-up, process optimization, SPC, and Six Sigma methodologies.
• Ability to read and interpret engineering drawings and technical specifications.
• Experience with cost modeling, quoting, manufacturing routing, and BOM management strongly preferred.
• Project management experience and the ability to serve as a technical lead are a plus; MS Project experience strongly preferred.
• Must be eligible to obtain a DoD Security Clearance.
• Must be able to lift up to 50 lbs.
• U.S. Citizenship required.

Complete salary range for this role: $76,550 - $135,000

This position is restricted to U.S. citizens due to U.S. federal government contracts that require the employment of only persons who are U.S. citizens.

Hexcel (NYSE: HXL) is a global leader in advanced composites technology, a leading producer of carbon fiber, and the world leader in honeycomb manufacturing for the commercial aerospace industry.

Hexcel is an Equal Opportunity Employer of Minorities/Females/Protected Veterans/Individuals with Disabilities/Sexual Orientation/Gender Identity. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, age, national origin, physical or mental disability, status as protected veteran, or any other protected class.