Thermal Spray Process Engineer

DSJ Global; Houston (TX); On-site; USD 85,000 - 115,000; Full time

Benefits offered by this job

Annual bonus

401(k) match

Paid time off

Relocation assistance

Temporary housing support

Job summary

DSJ Global is seeking a Process Engineer (Thermal Spray) in the Houston area to drive projects from proposal through completion. The role collaborates with Sales and Marketing to refine customer requirements, develops layouts and schedules, and uses CAD tools to support fabrication and inspection.

The engineer will interpret technical drawings, develop PCPs, and contribute to new product introductions, tooling implementation, and robotics initiatives where applicable.

Qualifications

• Minimum 3 years of thermal spray experience.
• Ability to interpret technical drawings and engineering documentation.
• U.S. Citizenship or Permanent Residency required.
• Relocation assistance available.
• Up to 3 months temporary housing support.

Responsibilities

• Support thermal spray projects from proposal through closeout.
• Collaborate with Sales/Marketing to review customer project requirements and RFQs.
• Develop project layouts, schedules, and workflows for execution.
• Read and interpret technical drawings; use CAD software for project activities.
• Develop Process Control Plans (PCPs), documentation and drawings.
• Assist with software integration related to process control, budgeting and inspection.

Skills

Thermal spray experience

Reading technical drawings

CAD software

Tools

CAD software

Job description

Location: Houston, TX Area (Travel Required)

Company Summary:

A leading manufacturer of specialty metal powders and advanced material solutions is seeking a Process Engineer (Thermal Spray) to join its growing team. Serving customers across aerospace, defense, automotive, and other industrial markets, this organization is recognized for its technical expertise, commitment to operational excellence, and investment in innovative manufacturing processes. This is an opportunity to play a key role in supporting thermal spray projects from initial proposal through execution and project completion.

The Process Engineer (Thermal Spray) will be responsible for...

• Supporting thermal spray projects from proposal development through project closeout
• Collaborating with Sales and Marketing teams to review customer project requirements and RFQs
• Developing project layouts, schedules, and workflows to support execution
• Reading and interpreting technical drawings and utilizing CAD software for project-related activities
• Developing Process Control Plans (PCPs), documentation, and technical drawings
• Supporting new product introductions, tooling implementation, and robotic programming initiatives where applicable
• Assisting with software integration related to process control, estimating, budgeting, and inspection

The Process Engineer (Thermal Spray) should have the following qualifications:

• Minimum 3 years of thermal spray experience required
• Experience working within a manufacturing or industrial environment
• Ability to interpret technical drawings and engineering documentation
• U.S. Citizenship or Permanent Residency required
• Annual bonus opportunity
• 401(k) match up to 6%
• Generous PTO & Paid Holidays
• Relocation assistance available
• Up to 3 months temporary housing support