Thermal Spray Operator

Techmetals; Dayton (OH); On-site; USD 46,000 - 73,000; Full time

Benefits offered by this job

Medical, dental, and vision coverage

Six paid holidays

PTO: 2 weeks per year

401(k) with company match

Profit sharing

Paid weekly

Uniforms provided

Boot reimbursement

Safety glasses

Tuition reimbursement

Job summary

Techmetals, Inc. in Dayton, OH is seeking a Thermal Spray Technician to operate and program flame/thermal spray equipment, including Plasma, HVOF, and Twin Wire Arc systems, applying coatings per instructions and quality standards.

We offer a stable, growing environment with ongoing training, generous benefits, and tuition reimbursement. U.S. Citizenship is required due to work in aerospace, defense, and nuclear industries.

Qualifications

• At least one year of Thermal Spray experience with Plasma or HVOF equipment.
• Metallurgy experience/background is a huge plus.

Responsibilities

• Operate and program flame/thermal spray equipment, including Plasma, HVOF, and Twin Wire Arc systems, to apply coatings according to work instructions and quality standards.
• Prepare parts for thermal spray processes by masking, grit blasting, setup, and post-process unmasking tasks.
• Monitor process parameters and maintain detailed records to ensure adherence to production schedules and customer specifications.
• Perform routine inspection of coated parts, identifying defects and ensuring conformance to quality requirements.
• Troubleshoot equipment issues and perform basic maintenance to support smooth and efficient thermal spray operations.
• Follow all safety protocols for handling paints, chemicals, and protective equipment within the shop environment.
• Collaborate with team members and communicate effectively to support production goals and continuous process improvement.

Skills

Thermal spray experience

Education

Metallurgy background (plus)

Tools

Plasma equipment

HVOF equipment

Twin Wire Arc systems

Job description

Ready to heat up your career? Join Techmetals as a Thermal Spray Operator and earn up to $72,800 per year with a robust benefits package, including tuition reimbursement. Work on meaningful projects across aerospace, defense, medical, and automotive industries, while building your skills and advancing your career through ongoing training and growth opportunities.

Techmetals, a 58-year industry leader experiencing continued growth, is seeking a skilled Thermal Spray Technician to join their team in Dayton, OH.

If you have at least one year of Thermal Spray experience with either Plasma or HVOF equipment you owe it to yourself to check out this opportunity! Metallurgy experience/background is a HUGE plus!

Due to Techmetals' work in the aerospace, defense, and nuclear industries, U.S. Citizenship is required for the position.

Why Thermal Spray Operators join the Techmetals Team:

• Competitive Pay: Earn up to $72,800 annually, based on experience in this role. Paid hourly starting between $22 - $35/hr.
• Robust Benefits: Comprehensive medical, dental, and vision coverage; six paid holidays; one PTO day accrued per month (2 weeks, 2 days annually); 401(k) with company match and profit sharing; paid weekly. Uniforms are provided at no cost, along with a boot reimbursement program, safety glasses, and other required PPE. Tuition reimbursement is also available.
• Proven Stability & Growth: Join a well-established company with 58 years of success and a strong track record of continued growth and investment in its people.
• Consistent 1st shift Monday - Friday schedule.
• Exciting, Meaningful Work: Work on high-impact projects across aerospace, defense and space, medical, and automotive industries, contributing to components that matter in the real world and beyond.
• Real Career Advancement: Techmetals actively encourages professional development through ongoing training, safety programs, and leadership courses. Employees are supported in advancing into specialist, supervisory, or management roles over time.

Duties and Responsibilities:

• Operate and program flame/thermal spray equipment, including Plasma, HVOF, and Twin Wire Arc systems, to apply coatings according to work instructions and quality standards.
• Prepare parts for thermal spray processes by performing masking, grit blasting, setup, and post-process unmasking tasks.
• Monitor process parameters and maintain detailed records to ensure adherence to production schedules and customer specifications.
• Perform routine inspection of coated parts, identifying defects and ensuring conformance to quality requirements.
• Troubleshoot equipment issues and perform basic maintenance to support smooth and efficient thermal spray operations.
• Follow all safety protocols for handling paints, chemicals, and protective equipment within the shop environment.
• Collaborate with team members and communicate effectively to support production goals and continuous process improvement.

About the Company:

Techmetals, Inc. is a leading provider of advanced metal finishing, plating, and engineered coating solutions for highly regulated and performance-driven industries. With decades of experience, the company delivers precision surface treatments that enhance durability, corrosion resistance, and functional performance of critical components. Techmetals serves aerospace, defense, medical, nuclear, and industrial markets and maintains rigorous quality standards supported by numerous industry certifications.

All qualified applicants will receive consideration for employment without regard to the individual's race, color, sex, national origin, religion, age, disability, genetic information, status as a military veteran, or any other characteristic protected by applicable law.