STAFF R&D/PRODUCT DVL ENGINEER - Remote

TE Connectivity; United States; Remote; USD 141,000 - 212,000; Full time

Job summary

An established industry player is seeking a Staff R&D Product Development Engineer to innovate and develop cutting-edge socket and connector solutions. In this pivotal role, you will lead the design process from concept to production, engaging with customers and cross-functional teams to ensure that product specifications meet market needs. Your expertise in mechanical engineering, coupled with proficiency in 3D CAD applications and finite element analysis, will be crucial as you tackle complex engineering challenges. Join a dynamic team dedicated to creating a safer and more connected world, where your contributions will make a tangible impact on the future of technology.

Benefits

Health Insurance

401(k)

Disability Insurance

Life Insurance

Employee Stock Purchase Plan

Paid Time Off

Voluntary Benefits

Qualifications

• 8+ years of mechanical engineering experience with electrical components.
• Expert in 3D CAD applications and finite element analysis.

Responsibilities

• Design and develop high-speed connectors and cable assembly solutions.
• Perform engineering analysis and create detailed designs.

Skills

Mechanical Engineering

Problem Solving

Design for Manufacturing (DFM)

Finite Element Analysis

Statistical Tolerance Analysis

3D CAD Applications

Engineering Analysis

Customer Communication

Education

Bachelor's Degree in Mechanical Engineering

Tools

Creo

Ansys Workbench

MS Office

Job description

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At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world.

Job Overview

The Data and Devices Business Unit is looking for a Staff R&D Product Development Engineer (PDE) to design and develop socket, high-speed connector, and cable assembly solutions that are used inside switches, servers, and storage for data communication. In this role, you will be responsible for the design and documentation of new products, from market definition through production and release. You will conceive original ideas for new products/solutions and develop them into practical and economical models. You will determine specifications, perform engineering analysis, make preliminary sketches and designs, and coordinate support operations (such as fabrication of engineering samples and testing). Interaction with customers, vendors, marketing and sales personnel, and other engineering areas during the pre-production stages of new products is also an important part of this role.

Short Description

• Responsible for product development of socket, high-speed connector, and cable assembly solutions from market definition through production and release.
• Work closely with the customer and TE sales/SA/FAE/PM in getting the right and clear VOC (voice of customer) and convert to a TE design conceptualization and preliminary product specification.
• Conceive concepts and perform feasibility studies.
• Run mechanical and thermal simulations.
• Make the engineering evaluation/proposal to the customer.
• Create the detailed design including 2D/3D drawings and perform DFMEA/tolerance analysis.
• Build prototype samples and perform validation.
• Complete product qualification and finalize product specification.
• Provide technical support to the Operations team including Quality and Production for efficiency improvement and safe launch.
• Resolve product-related issues to closure and manage the ECN/PCN (Engineering Change Notification/ Product Change Notification).
• Build a deep understanding of the market and customer needs by fostering a connection between the business engineering teams and the customer engineering teams.
• Maintain a system-level understanding of the customer application and the product design/concept necessary for providing a solution to the customers’ expectations.
• Follow the LEANPD Project Process to support the project team from the product development engineering (PDE) perspective to complete the new product development project on time, quality, and budget. Drive the development and release of the product, scale-up through stage-gate reviews, ensuring milestone commitments are maintained.
• Provide technical support to customers, sales, PM, and plant teams. Conduct necessary DFMEA, tests, engineering analysis, troubleshooting, and verification.
• Work with global manufacturing resources, procurement, and outside suppliers to meet all TE technical, quality, and cost objectives.
• Execute technical documentation to fully detail design drawings and requirements, engineering, and product change notices, and design history files.

What your background should look like:

• Bachelor’s degree in mechanical engineering or equivalent work experience.
• Generally requires 8 years of relevant mechanical engineering work experience with electrical components, electrical devices, mechanical structure design, manufacturing tooling development (stamping, molding, assembly, plating), or manufacturing process development.
• Knowledge in socket design, connector design, cable assembly design, or other relevant mechanic design and development, including but not limited to, material selection, tolerance analysis, DFMEA, product qualification, etc.
• Expert in 3D CAD applications (Creo preferred) with experience in 3D solid modeling including sheet metal, 2-D drawings, PDM link Data Manager, and general knowledge in design applications such as Spaceclaim, Solidworks, or others used only in the concept stage.
• Proficient at limit and fit analysis including statistical tolerance analysis.
• Proficient user of finite element analysis software (Ansys, Workbench) including elastic and plastic behavior of metals.
• Proficient in developing and writing design objectives for product specifications.
• In-depth knowledge of manufacturing process (machining, molding, stamping, plating, assembly, etc.) with experience driving Design for Manufacturing (DFM).
• Fluent in English (both verbal and written) to facilitate global communication both internally and with external customers.
• Ability to work in a global environment – able to accommodate varying time zones and capable of collaborating with individuals across geographies.
• Advanced problem solver – able to handle moderate complexity situations and use data analytics and critical thinking to reach logical conclusions with limited direction.
• Proficient in using MS Office software (Word, Excel, PPT, Outlook, MS Teams, etc.).

ABOUT TE CONNECTIVITY
TE Connectivity is a global industrial technology leader creating a safer, sustainable, productive, and connected future. Our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next-generation transportation, renewable energy, automated factories, data centers, medical technology and more. With more than 85,000 employees, including 8,000 engineers, working alongside customers in approximately 140 countries. TE ensures that EVERY CONNECTION COUNTS. Learn more at www.te.com and on LinkedIn, Facebook, WeChat, Instagram and X (formerly Twitter).

COMPENSATION
• Competitive base salary commensurate with experience: $141,400 – $212,000 (subject to change dependent on physical location)
• Posted salary ranges are made in good faith. TE Connectivity reserves the right to adjust ranges depending on the experience/qualification of the selected candidate as well as internal and external equity.
• Total Compensation = Base Salary + Incentive(s) + Benefits

BENEFITS
• A comprehensive benefits package including health insurance, 401(k), disability, life insurance, employee stock purchase plan, paid time off and voluntary benefits.

EOE, Including Disability/Vets