Staff Engineer-Testing

Rehlko Uninterruptible Power Ltd.; Wisconsin; Hybrid; USD 98,900 - 125,600; Full time

Benefits offered by this job

Competitive compensation and benefits

Work-life flexibility

Career development opportunities

Job summary

Rehlko Uninterruptible Power Ltd. is looking for a Staff Engineer - Testing in Kohler, WI. This role involves developing test strategies and providing technical leadership in NVH and structural dynamics. Candidates should have 5+ years of experience, particularly in data acquisition and signal processing.

Initially, the position is onsite with a possibility of transitioning to a hybrid model. Competitive salary and benefits are included!

Qualifications

• 5+ years in NVH and structural dynamics.
• Hands-on expertise with high-speed data acquisition.
• Strong communication skills.

Responsibilities

• Develop test strategies and instrumentation.
• Lead technical direction for test technicians.
• Analyze data and deliver engineering reports.

Skills

NVH expertise

Structural dynamics

Data analysis

Signal processing

Technical leadership

Education

BS in Mechanical/Aerospace/Acoustics/Vibration

MS preferred

Tools

Electrodynamic shakers

Servo-hydraulic systems

Strain gage instruments

Simcenter Testlab

Vibration Research controllers

Job description

## Staff Engineer-TestingApplyremote type: Onsitelocations: Kohler,WItime type: Full timeposted on: Posted Yesterdayjob requisition id: R03874Why Work at RehlkoOur work is guided by our purpose: creating an energy-resilient world for a better future. This purpose embodies the legacy we bring, with more than 100 years as the global leader in energy resilience, delivering solutions critical to sustain and improve life.Our teams have the opportunity to provide a critical resource – energy – that ensures safety, security, and independence for people around the world. Our team members are focused on pushing boundaries, continuing to innovate in an ever-changing landscape, and keeping up with the pace required to create solutions for today’s world demands.Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, and clean energy solutions that serve a broad spectrum of OEM, residential, industrial, and commercial customers. At Rehlko, you have the freedom to identify, create, and deliver solutions – large and small – that help people and communities thrive in the moments that matter.At Rehlko, our team members are the essential energy that powers our organization’s success. We are committed to fostering a safe and sustainable work environment where safety is everyone’s responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future!**What We Offer**At Rehlko, our Total Rewards programs are designed to accelerate growth, energize performance, and support a culture of inclusion at every stage of life and work. We offer total rewards that are easily understood, recognize results, enable career mobility, and reflect our commitment to valuing diverse needs in a fast-moving world. We provide:* Competitive compensation and benefits* Work-life flexibility* Recognition and rewards* Development and career opportunities* A safe and inclusive workplace**Why You Will Love this Job**The **Staff Engineer - Testing** will serve as the lab’s technical authority for NVH and structural dynamics across engines, engine components, sub-assemblies and engine powered applications. Own the test strategy, standard work, and data quality for acoustic/vibration performance, fatigue/materials, and fastener/joint integrity. Provide day-to-day technical direction to technicians and analysts as an individual contributor. Develop and maintain the capability roadmap and methods spanning electrodynamic shakers, servo-hydraulic systems, strain gage instrumentation, vibration and acoustic.This role will begin **onsite in Kohler, WI**, with the potential to transition to a **hybrid schedule after six months**.**Specific Responsibilities:**Test Strategy & Method Ownership* Translate program targets and DFMEA risks into clear test plans, acceptance criteria, and instrumentation strategies.* Develop and maintain standard test methods, work instructions, and data‐quality criteria.* Define fixture design guidelines and instrumentation best practices.Technical Direction & Coaching* Provide day‐to‐day technical direction to Engineering Technicians and Analysts.* Lead cross‐training across all test domains.* Assist in test set-up and data acquisition for complex cases* Provide design guidance to program teams.Execution, Analysis & Decision Support* Create test plans; guide fixture conceptualization; oversee complex investigations.* Perform analysis of vibration/strain/force/acoustic data and produce recommendations.* Fastener/joint integrity: bolt stretch/elongation (including ultrasonic or torque methodologies), gasket sealing (Fuji film), and joint analysis.* Materials/fatigue and tensile testing, including use of environmental chambers as required.* Plan and direct shaker-based durability and NVH tests: swept sine, random, field data replication, resonance identification and dwell.* Deliver clear engineering reports and presentation of those reports as needed.Equipment, Calibration, Uptime & Safety* Support prioritization and throughput; drive uptime via proactive PMs and continuous improvement of methods, fixtures, and data management.* Oversee calibration/verification for all sensors and DAQ channels.* Champion capital planning for future testing capabilities* Implement method/fixture/data improvements.Internal/External Collaboration & Decision Support* Collaborate with Rehlko Analytical Engineering Group to support and validate CAE simulation* Work with outside vendors/consultants for simulations and tests not available in-house; assess feasibility to bring capabilities in-house.* Provide clear recommendations to program teams and management; influence design decisions with sound engineering evidence.* Evaluate and apply simulation work and acquisition tools (e.g., Simcenter Testlab/3D Acoustics, Vibration View, MTS Multipurpose Elite**Requirements:*** BS in Mechanical/Aerospace/Acoustics/Vibration or related field; MS preferred.* 5+ years in NVH, structural dynamics, vibration/fatigue/materials, or fastener/joint integrity, including high-speed data acquisition and advanced signal processing.* Hands-on expertise with electrodynamic shakers, servo-hydraulic systems, strain gage application, vibration and acoustic data acquisition, and specialized bench tests.* Technical leadership without formal authority; mentoring capability.* Proficiency in signal processing (time/frequency/crank angle domain analysis, PSD/FFT/FRF autospectra/cross spectra/spectrum, filtering, aliasing, sound quality equalization, integration differentiation).* Familiarity with Simcenter Testlab/3D Acoustics, Vibration Research controllers, and common DAQ platforms.* Strong communication, troubleshooting, and ability to balance multiple programs.* You will be working in an office/lab environment with exposure to engines and vibration equipment.* Occasional lifting up to ~35 lb.; limited travel (<10%).*Applicants must be authorized to work in the US without requiring sponsorship now or in the future.*The Salary range for this position is $98,900.00-$125,600.00.The specific Salary rate offered to a candidate may be influenced by a variety of factors including the candidate’s experience, their education, and the work location.