Sr. Process Engineer in Morgantown

Energy Jobline ZR; Morgantown (WV); On-site; USD 95,000 - 140,000; Full time

Benefits offered by this job

Medical

Dental

Vision

Spending accounts

Life insurance

Voluntary plans

401(k)

Job summary

System One in Morgantown, WV is seeking a Sr. Process Engineer to lead and optimize aseptic processing and related equipment onsite.

This role focuses on design, installation, commissioning, maintenance, and continuous improvement within a GMP-regulated setting. Responsibilities span process support across dairy processing stages, root-cause analysis, CAPA for regulatory compliance, data-driven improvements, and comprehensive documentation.

Qualifications

• Bachelor's degree in Process, Chemical, or Mechanical Engineering.
• 5-7 years in aseptic processing or related GMP/FDA/ISO/OSHA/USDA environment.
• Proficient in structured problem-solving methodologies.
• Skilled in data analysis and loss deployment.
• Able to troubleshoot mechanical, process, and automation issues.
• Strong teamwork and leadership skills.
• Proficient with Microsoft Office Suite.

Responsibilities

• Lead, design, install, commission, maintain, and improve aseptic processes and equipment.
• Provide process and engineering support across dairy processing operations.
• Identify root causes of manufacturing failures and apply fixes to prevent recurrence.
• Support CAPA for regulatory compliance with USDA/FDA standards.
• Improve data collection, utilization, efficiency, and obsolescence management.
• Develop and review SOPs, batch records, validation protocols, and change controls.
• Support EH&S activities, including Lock Out Tag Out procedures.
• Troubleshoot on-site during process scale-up and implementation.
• Monitor and maintain utility systems (RO water, etc.).
• Ensure compliance with food safety standards and support change controls.
• Create equipment/process specifications, drawings, and software as needed.
• Develop project justifications and proposals for capital investments.
• Provide technical training to department staff.
• Monitor production and drive continuous improvement initiatives.

Skills

Problem solving

Data analysis

Team leadership

Troubleshooting

Documentation

Communication

Education

Bachelor's in Process Engineering

Chemical/Mechanical preferred

Tools

Allen-Bradley

Siemens

B&R

HMIs/Alarms

Microsoft Office

Job description

Responsibilities

• Lead, design, install, commission, maintain, and improve low-acid aseptic process and equipment. Implement and maintain plant equipment, systems, and other fixed assets to a high standard of safety, quality, and productivity.
• Provide process and engineering support across the operation, including dairy receiving, batching/blending, pasteurization, UHT processing, aseptic filling, and packaging equipment.
• Identify root causes of manufacturing failures using structured problem-solving methodologies (fishbone, 8D); apply fixes to prevent recurrence.
• Support CAPA initiatives for regulatory compliance, ensuring processes meet USDA and FDA standards.
• Improve equipment data collection, utilization, efficiency, and obsolescence management. Collaborate cross-functionally to execute projects successfully.
• Develop and review process documentation, including SOPs, batch records, validation protocols, and change control documents.
• Support EH&S activities, including developing Lock Out Tag Out procedures.
• Perform on-site troubleshooting during process scale-up and implementation.
• Monitor and maintain utility systems (e.g., RO water systems) to ensure optimal performance.
• Ensure compliance with food safety standards; support process investigations and change controls.
• Create equipment/process specifications, drawings, and software as needed.
• Develop project justifications and proposals for capital investments.
• Provide technical training to department employees and others involved.
• Monitor production and implement continuous improvement initiatives.
• Assist with maintaining facility utility system performance and safety protocols.

Requirements

• Bachelor's degree in Process, Chemical, or Mechanical Engineering.
• 5-7 years of engineering experience in aseptic processing or a related regulated environment (GMP, FDA, ISO, OSHA, USDA).
• Proficient in structured problem-solving methodologies.
• Skilled in data analysis and loss deployment.
• Able to troubleshoot mechanical, process, and automation issues.
• Strong teamwork and leadership skills.
• Knowledge of software systems (Allen Bradley, Siemens, B&R), HMIs, and alarms.
• Extensive understanding of engineering principles and procedures.
• Excellent analytical, communication, organizational, and interpersonal skills.
• Proficient with Microsoft Office Suite.
• Ability to lift up to 15 pounds and work with equipment containing electromagnetic components.
• Ability to work prolonged periods at a desk and computer.

Job Title: Sr. Process Engineer Location: Morgantown, WV Type: Direct Hire Compensation: Work Model: Onsite – onsite

System One, and its subsidiaries including Joulé and Mountain Ltd., are leaders in delivering outsourced services and workforce solutions across North America. We help clients get work done more efficiently and economically, without compromising quality. System One not only serves as a valued partner for our clients, but we offer eligible employees health and welfare benefits coverage options including

• medical
• dental
• vision
• spending accounts
• life insurance
• voluntary plans
• participation in a 401(k) plan.

System One is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to , , , (including , childbirth, or related medical conditions), , , , , , family care or medical leave status, genetic information, veteran status, marital status, or any other characteristic protected by applicable federal, state, or local law.

Ref: #282-Eng Pgh #M-1 #LI-PK1