Senior Aseptic Process Engineer – Dairy GMP

Energy Jobline ZR; Morgantown (WV); On-site; USD 95,000 - 140,000; Full time

Benefits offered by this job

Medical

Dental

Vision

Spending accounts

Life insurance

Voluntary plans

401(k)

Job summary

System One in Morgantown, WV is seeking a Sr. Process Engineer to lead and optimize aseptic processing and related equipment onsite.

This role focuses on design, installation, commissioning, maintenance, and continuous improvement within a GMP-regulated setting. Responsibilities span process support across dairy processing stages, root-cause analysis, CAPA for regulatory compliance, data-driven improvements, and comprehensive documentation.

Qualifications

• Bachelor's degree in Process, Chemical, or Mechanical Engineering.
• 5-7 years in aseptic processing or related GMP/FDA/ISO/OSHA/USDA environment.
• Proficient in structured problem-solving methodologies.
• Skilled in data analysis and loss deployment.
• Able to troubleshoot mechanical, process, and automation issues.
• Strong teamwork and leadership skills.
• Proficient with Microsoft Office Suite.

Responsibilities

• Lead, design, install, commission, maintain, and improve aseptic processes and equipment.
• Provide process and engineering support across dairy processing operations.
• Identify root causes of manufacturing failures and apply fixes to prevent recurrence.
• Support CAPA for regulatory compliance with USDA/FDA standards.
• Improve data collection, utilization, efficiency, and obsolescence management.
• Develop and review SOPs, batch records, validation protocols, and change controls.
• Support EH&S activities, including Lock Out Tag Out procedures.
• Troubleshoot on-site during process scale-up and implementation.
• Monitor and maintain utility systems (RO water, etc.).
• Ensure compliance with food safety standards and support change controls.
• Create equipment/process specifications, drawings, and software as needed.
• Develop project justifications and proposals for capital investments.
• Provide technical training to department staff.
• Monitor production and drive continuous improvement initiatives.

Skills

Problem solving

Data analysis

Team leadership

Troubleshooting

Documentation

Communication

Education

Bachelor's in Process Engineering

Chemical/Mechanical preferred

Tools

Allen-Bradley

Siemens

B&R

HMIs/Alarms

Microsoft Office

Job description

System One in Morgantown, WV is seeking a Sr. Process Engineer to lead and optimize aseptic processing and related equipment onsite.

This role focuses on design, installation, commissioning, maintenance, and continuous improvement within a GMP-regulated setting. Responsibilities span process support across dairy processing stages, root-cause analysis, CAPA for regulatory compliance, data-driven improvements, and comprehensive documentation.