Sr. Manufacturing Engineer

Intellectt Inc; North Haven (CT); On-site; USD 110,000 - 140,000; Full time

Job summary

Intellectt Inc. is seeking a Senior Manufacturing Engineer in North Haven, CT to lead manufacturing process development and optimization, with hands-on Windchill PLM configuration and integration work.

The role emphasizes reducing cycle times, improving process capability, and ensuring quality and regulatory compliance. You will design layouts, mentor teams, support PLM and ERP/CAD/MES interfaces, and drive continuous improvement using Lean, Six Sigma, and SPC methods, while ensuring on-site

Qualifications

• Bachelor's degree in Mechanical, Manufacturing, Industrial Engineering, or related field.
• 4+ years of Manufacturing Engineering experience.
• Experience with Windchill configuration and implementation.
• Manufacturing process development and optimization experience.
• Experience with tooling, machining, equipment, and assembly processes.
• Strong knowledge of Lean Manufacturing, Six Sigma, SPC, and Continuous Improvement.
• Willingness to work onsite in North Haven, CT.
• Candidates must have work authorization; OPT candidates are not eligible.

Responsibilities

• Design, develop, and optimize manufacturing processes, production layouts, tooling, equipment, machining, material handling, and assembly processes.
• Analyze manufacturing issues, perform root cause analysis, and implement corrective and preventive actions.
• Apply Lean Manufacturing, Six Sigma, SPC, and continuous improvement methodologies.
• Develop and maintain processes focused on process capability, quality, and productivity.
• Configure and support Windchill PLM solutions, including workflows, attributes, lifecycles, and integrations.
• Support integrations between PLM and ERP, CAD, and MES systems.
• Manage product data, engineering changes, and product lifecycle processes.
• Support Agile PLM and product data governance activities.
• Develop tooling and fabrication procedures and support equipment adaptations.
• Perform process testing, inspections, and validation activities.
• Ensure manufacturing processes comply with applicable quality and regulatory requirements.
• Support manufacturing and PLM transformation projects.

Skills

Lean Manufacturing

Six Sigma

Root cause analysis

Process optimization

Continuous Improvement

Manufacturing process development

Education

Bachelor's degree in Mechanical, Manufacturing, or Industrial Engineering

Tools

Windchill PLM

ERP

CAD

MES

Job description

We are looking for a Senior Manufacturing Engineer with strong experience in manufacturing engineering and Windchill PLM. The ideal candidate will have hands-on experience developing and optimizing manufacturing processes, configuring PLM solutions, supporting engineering change processes, and improving production efficiency.

Responsibilities

• Design, develop, and optimize manufacturing processes, production layouts, tooling, equipment, machining, material handling, and assembly processes.


• Analyze manufacturing issues, perform root cause analysis, and implement corrective and preventive actions.


• Apply Lean Manufacturing, Six Sigma, SPC, and continuous improvement methodologies.


• Develop and maintain processes focused on process capability, quality, and productivity.


• Configure and support Windchill PLM solutions, including workflows, attributes, lifecycles, and integrations.


• Support integrations between PLM and ERP, CAD, and MES systems.


• Manage product data, engineering changes, and product lifecycle processes.


• Support Agile PLM and product data governance activities.


• Develop tooling and fabrication procedures and support equipment adaptations.


• Perform process testing, inspections, and validation activities.


• Ensure manufacturing processes comply with applicable quality and regulatory requirements.


• Support manufacturing and PLM transformation projects.

Required Qualifications

• Bachelor's degree in Mechanical, Manufacturing, Industrial Engineering, or a related field.


• 4+ years of relevant Manufacturing Engineering experience.


• Experience with Windchill configuration and implementation.


• Manufacturing process development and optimization experience.


• Experience with tooling, machining, equipment, and assembly processes.


• Strong knowledge of Lean Manufacturing, Six Sigma, SPC, and Continuous Improvement.


• Experience with root cause analysis and corrective actions.


• Manufacturing environment experience.


• Willingness to work onsite in North Haven, CT.


• Candidates must have work authorization that meets the position requirements; OPT candidates are not eligible.

Preferred Qualifications

• Windchill SME experience.


• PLM workflow, lifecycle, and attribute configuration.


• ERP/CAD/MES integrations.


• Agile PLM experience.


• Product Data Management and Engineering Change Management.


• Process validation and quality systems.


• Medical device manufacturing experience.


• Project management or PLM transformation experience.