Sr. Electrical Engineer, Hardware Reliability (Starlink)

United States Digital Space LLC; Lockhart (TX); On-site; USD 150,000 - 190,000; Full time

Job summary

United States Digital Space LLC is seeking a Sr. Electrical Engineer, Hardware Reliability for the Starlink program. You will lead electrical hardware failure analysis, PCBAs reliability, and the production process quality, in a high-visibility, hands‑on role.

You will work with design, software, test, and manufacturing teams to improve yield and reliability, using advanced diagnostic tools and robust root‑cause methods. This onsite role demands deep hardware expertise and strong communication.

Qualifications

• Bachelor’s degree in an engineering discipline.
• 5+ years of experience with digital or mixed‑signal designs, using test equipment.
• Experience troubleshooting electronics hardware and/or RF systems.
• Strong communication skills and ability to drive corrective actions.

Responsibilities

• Own qualification and test of new electrical designs and SMT manufacturing lines for high volume production.
• Perform hands‑on debugging to root cause failures in phased‑array antenna, Wi‑Fi router, and power supply PCBAs.
• Use diagnostic tools (oscilloscopes, spectrum analyzers, x‑ray, logic analyzers) to root cause electronics.
• Develop tools and identify equipment to enhance root cause analysis capabilities.
• Drive root cause of PCBA production yield issues and prevent factory escapes of defective hardware.
• Document failure modes and use data to improve reliability.
• Collaborate with design, software, test, and manufacturing teams to improve yield, processes, test coverage, quality, and reliability.

Skills

Oscilloscopes

Digital multimeters

Power supplies

Soldering

Debugging

Root cause analysis

Programming (Python)

C++

SQL

Education

Bachelor’s degree in engineering

Tools

Oscilloscopes

Spectrum analyzers

X-ray machines

Logic analyzers

Mentor Graphics Xpedition

Soldering equipment

PCB testing equipment

Job description

the company was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today the company is actively developing the technologies to make this possible, with the ultimate goal ofenabling human life on Mars.

SR. ELECTRICAL ENGINEER, HARDWARE RELIABILITY (STARLINK)

At the company we’re leveraging our experience in building rockets and spacecraft to deploy Starlink, the world’s most advanced broadband internet system. Starlink is the world’s largest satellite constellation and is providing fast, reliable internet to 12M+ users worldwide. We design, build, test, and operate all parts of the system – thousands of satellites, consumer receivers that allow users to connect within minutes of unboxing, and the software that brings it all together. We’ve only begun to scratch the surface of Starlink’s potential global impact and are looking for best‑in‑class engineers to help maximize Starlink’s utility for communities and businesses around the globe.

As a Sr. Electrical Engineer on the Starlink team, you will be responsible for electrical hardware failure analysis, PCBA reliability, and quality of the PCBA production process. This is a high‑visibility, hands‑on role and engineers on this team are responsible for solving systemic production issues, running root cause of failures from end to end, and working to drive process changes for continually improving product quality. Engineers in this role are expected to become intimately familiar with the circuits, manufacturing processes, and test procedures for the designs they support.

RESPONSIBILITIES:

• Own qualification and test of new electrical designs and SMT manufacturing lines for high volume production
• Perform hands‑on debugging to drive to root cause and corrective action of failed phased‑array antenna, Wi‑Fi router, and power supply PCBAs
• Utilize advanced diagnostic tools such as oscilloscopes, spectrum analyzers, x‑ray machines, logic analyzers, and custom firmware scripts to root cause electronics
• Develop tools andidentifyequipment to enhance the team’s capabilities in swiftly root causing electronics
• Drive root cause of PCBA production yield issues and prevent factory escapes of defective hardware
• Document failure modes and use data to continually improve reliability
• Partner with design, software, test, and manufacturing engineering teams to improve yield, processes, test coverage, quality, and reliability

BASIC QUALIFICATIONS:

• Bachelor’s degree inan engineeringdiscipline
• 5+ years of experience working with digital or mixed‑signal designs, using oscilloscopes, digital multimeters, power supplies, and/or soldering equipment

PREFERRED SKILLS AND EXPERIENCE:

• 1+yearsexperiencein consumer electronics or similar industry
• Experience troubleshooting electronics hardware and/or RF communication systems
• Excellent verbal and written communication skills
• Demonstrated capability to jump into ill‑defined problems and drive positive outcomes
• Familiarity with programming and automation/scripting languages or ability to quickly learn them (i.e.Python, C++, SQL)
• Experience with PCBA manufacturing processes and assembly such as SMT reflow, wave solder, and selective solder
• Experience with PCBA environmental testing and reliability calculatorsProficiencyin understanding PCB schematics and layout tools
• Experience with Wi‑Fi standards (802.11ax, 802.11ac, 802.11n)
• Experience with engineering projects in any one or more of the following areas: CPU/FPGA/ASIC circuit boards,linux, high-speed interfaces, memories, and/or low‑power platforms
• Experience with Mentor GraphicsXpedition
• Experience presenting findings to engineering, production, and supply chain teams on a regular basis to drive corrective action
• Experience in a fast‑paced, iterative design environment within the consumer electronics, mobile handset, medical devices, aerospace, marine or automotive industries
• Self‑starter attitude, energy, and the ability to communicate effectively across business and technical discipline

ADDITIONAL REQUIREMENTS:

• Must be willing to work long hours and weekends as needed
• Must be willing to work 100% onsite in Bastrop, TX (Austin area) - remote or hybrid work not considered

ITAR REQUIREMENTS:

• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

the company is an Equal Opportunity Employer; employment with the company is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of the company’s Affiantive Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to [e-mail].