Sr. Electrical Engineer, Hardware Reliability (Starlink)

United States Digital Space LLC; Bastrop (TX); On-site; USD 110,000 - 170,000; Full time

Job summary

Starlink is seeking a Sr. Electrical Engineer to own qualification and testing of new electrical designs and high-volume SMT manufacturing lines.

You will work hands-on across debug, reliability, and regulatory checks to ensure robust PCBA performance in production. You will collaborate with design, software, test, and manufacturing teams to drive root-cause analysis, improve yields, and prevent field failures.

Qualifications

• Bachelor's degree in engineering.

Responsibilities

• Own qualification and test of new electrical designs and SMT manufacturing lines for high volume production
• Perform hands-on debugging to root cause and corrective action of failed phased-array antenna, Wi-Fi router, and power supply PCBAs
• Utilize advanced diagnostic tools to root cause electronics
• Develop tools and identify equipment to enhance the team's capabilities in swiftly root causing electronics
• Drive root cause of PCBA production yield issues and prevent factory escapes of defective hardware
• Document failure modes and use data to continually improve reliability
• Partner with design, software, test, and manufacturing engineering teams to improve yield, processes, test coverage, quality, and reliability

Skills

5+ years experience

Oscilloscopes

Digital multimeters

Power supplies

Soldering equipment

Python/C++/SQL scripting

PCBA manufacturing processes

Wi‑Fi standards (802.11ax/ac/n)

PCB schematics & layout tools

RF/consumer electronics experience

Education

Bachelor's degree in engineering

Tools

Mentor Graphics Xpedition

Job description

the company was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today the company is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

At the company we're leveraging our experience in building rockets and spacecraft to deploy Starlink, the world's most advanced broadband internet system. Starlink is the world's largest satellite constellation and is providing fast, reliable internet to 12M+ users worldwide. We design, build, test, and operate all parts of the system - thousands of satellites, consumer receivers that allow users to connect within minutes of unboxing, and the software that brings it all together. We've only begun to scratch the surface of Starlink's potential global impact and are looking for best-in-class engineers to help maximize Starlink's utility for communities and businesses around the globe.

As a Sr. Electrical Engineer on the Starlink team, you will be responsible for electrical hardware failure analysis, PCBA reliability, and quality of the PCBA production process. This is a high-visibility, hands-on role and engineers on this team are responsible for solving systemic production issues, running root cause of failures from end to end, and working to drive process changes for continually improving product quality. Engineers in this role are expected to become intimately familiar with the circuits, manufacturing processes, and test procedures for the designs they support.

RESPONSIBILITIES:

• Own qualification and test of new electrical designs and SMT manufacturing lines for high volume production
• Perform hands-on debugging to drive to root cause and corrective action of failed phased-array antenna, Wi-Fi router, and power supply PCBAs
• Utilize advanced diagnostic tools such as oscilloscopes, spectrum analyzers, x-ray machines, logic analyzers, and custom firmware scripts to root cause electronics
• Develop tools and identify equipment to enhance the team's capabilities in swiftly root causing electronics
• Drive root cause of PCBA production yield issues and prevent factory escapes of defective hardware
• Document failure modes and use data to continually improve reliability
• Partner with design, software, test, and manufacturing engineering teams to improve yield, processes, test coverage, quality, and reliability

BASIC QUALIFICATIONS:

• Bachelor's degree in an engineering discipline
• 5+ years of experience working with digital or mixed-signal designs, using oscilloscopes, digital multimeters, power supplies, and/or soldering equipment

PREFERRED SKILLS AND EXPERIENCE:

• 1+ years experience in consumer electronics or similar industry
• Experience troubleshooting electronics hardware and/or RF communication systems
• Excellent verbal and written communication skills
• Demonstrated capability to jump into ill-defined problems and drive positive outcomes
• Familiarity with programming and automation/scripting languages or ability to quickly learn them (i.e.Python, C++, SQL)
• Experience with PCBA manufacturing processes and assembly such as SMT reflow, wave solder, and selective solder
• Experience with PCBA environmental testing and reliability calculators
• Proficiency in understanding PCB schematics and layout tools
• Experience with Wi-Fi standards (802.11ax, 802.11ac, 802.11n)
• Experience with engineering projects in any one or more of the following areas: CPU/FPGA/ASIC circuit boards,linux, high-speed interfaces, memories, and/or low-power platforms
• Experience with Mentor Graphics Xpedition
• Experience presenting findings to engineering, production, and supply chain teams on a regular basis to drive corrective action
• Experience in a fast-paced, iterative design environment within the consumer electronics, mobile handset, medical devices, aerospace, marine or automotive industries
• Self-starter attitude, energy, and the ability to communicate effectively across business and technical discipline

ADDITIONAL REQUIREMENTS:

• Must be willing to work long hours and weekends as needed
• Must be willing to work 100% onsite in Bastrop, TX (Austin area) - remote or hybrid work not considered

ITAR REQUIREMENTS:

• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanen