Sr. Controls Engineer

VulcanForms; Harvard (MA); On-site; USD 106,000 - 145,000; Full time

Benefits offered by this job

Competitive salary

Equity package

Medical insurance

Dental insurance

Vision insurance

Life insurance

401(k) with company match

Generous paid time off

Job summary

VulcanForms Inc. in Devens, MA, seeks a Senior Controls Engineer to lead the design, development, and deployment of automated machinery for production.

You will integrate equipment into the VF SCADA system for data acquisition, monitoring, and UI, and define the architecture across PLC, HMI, SCADA, and MES layers. The role requires 7+ years of experience in automated processes, expertise in PLC/SCADA, and strong troubleshooting skills.

Qualifications

• BS required in EE/ME/Robotics or related field.
• 7+ years as controls engineer in automated processes.
• Advanced experience designing/building automation control systems (PLC, SCADA).
• Strong troubleshooting of control systems, hardware, and components.
• UL508A knowledge for control panels.
• I&C instrumentation, field instrumentation, and installation.
• Proficient in P&IDs and process flow diagrams.
• Networking and systems integration knowledge (TCP/IP).

Responsibilities

• Design, develop, and deploy automated machinery for VF production process.
• Lead integration of equipment into VF SCADA system for data acquisition and UI.
• Define architecture across PLC, HMI, SCADA, edge, historian, and MES.
• Develop specifications, parameter lists, and engineering documentation.
• Provide lifecycle support for OT systems and ensure secure interfaces.
• Coordinate with suppliers and system integrators during design, build, and install.
• Test, troubleshoot, and commission controls software and hardware.
• Lead system validation for reliable performance.

Skills

PLC

SCADA

Industrial networks

OPC UA

MQTT

HMI

Automation design

Education

BS in Electrical Engineering, Mechanical Engineering, Robotics or related field

Tools

Siemens

Ignition

Job description

Founded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting‑edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.

Job Purpose

• VulcanForms is currently seeking a Senior Controls Engineer – Factory Automationto join our Engineering team in Devens, MA. In this position, you will be the key contributor to the team responsible for leading automated machinery to fit production process from concept to qualification. Your primary focus will be to design, develop, and deploy automated machinery to fit VF production process. This job will also entail integration of all automated equipment into VF SCADA system with focus on data acquisition, performance monitoring and UI.

Key Responsibilities

• Collaborate with cross-disciplinary engineering teams on automated machinery design
• Size and select control system components, and independently develop technical specifications, parameter lists, and engineering documentation for project implementation
• Provide technical leadership for the design, integration, implementation, and lifecycle support of manufacturing OT systems, including HMI and SCADA platforms, industrial networks, data-collection and application servers, databases, and interfaces between equipment and plant or enterprise applications
• Define architecture spanning PLC, HMI, SCADA, edge, historian, and MES layers
• Design secure, resilient interfaces for production commands, machine states, alarms, recipes, quality parameters, and confirmations
• Architect machine-to-SCADA and MES-to-machine connectivity using OPC UA, MQTT, APIs, industrial protocols, and event-driven patterns
• Integrate manufacturing equipment into the broader OT environment, applying working knowledge of PLCs, equipment controls, industrial communications, and machine‑level data to define interface requirements
• Coordinate with equipment suppliers and system integrators throughout design, build, and installation
• Test, maintain, and integrate controls software algorithms and automation hardware components
• Lead troubleshooting, technical acceptance testing, commissioning, and system validation to ensure reliable performance and successful project delivery

Qualifications

• BS in Electrical Engineering, Mechanical Engineering, Robotics, or a related field.
• 7+ years of direct experience as a controls engineer working on automated processes and system integration.
• Advanced experience designing and building automation control systems (PLC, SCADA).
• Proven ability to troubleshoot control systems, hardware, and components in fast‑paced, high‑intensity environments.
• Solid understanding of industrial control panel design and fabrication (UL508A).
• Solid understanding of instrumentation and controls (I&C), including field instrumentation and control system installation and configuration.
• Solid understanding of engineering documentation, including P&IDs, process flow diagrams, and standard operating procedures.
• Knowledge of single- and multi-axis coordinated motion control.
• Strong understanding of TCP/IP‑based communication protocols, industrial networks, and system integration concepts.

Preferred Qualifications

• Advanced experience with Siemens and Ignition.

VulcanFormsoffers a competitive salary and equitypackage.Actual compensation is based on factors such as the candidate's skills, qualifications, and experience.In addition,VulcanFormsprovides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with companymatch.

The annual base salary range for this position is $105,515 - $145,083.