Sr. Controls Engineer

TechniBlend™; Waukesha (WI); On-site; USD 80,000 - 100,000; Full time

Benefits offered by this job

Comprehensive medical/dental/vision programs

Life insurance

Paid time off programs

Retirement savings plan with company match

Wellness program

Job summary

TechniBlend™ seeks a Senior Controls Engineer in Wisconsin to design, develop, and implement control systems for automated machinery. You will collaborate with teams to meet project objectives and mentor junior engineers.

Ideal candidates possess a Bachelor's degree in Electrical and Controls Engineering, with 5+ years of relevant experience. Proficiency in PLC programming and HMI development is essential. A competitive salary and comprehensive benefits package are offered, including potential short-term incentives.

Qualifications

• 5+ years of experience in control systems engineering, preferably in an industrial or manufacturing environment.
• Hands-on experience with hardware/software integration and troubleshooting of control systems.
• Excellent verbal and written communication skills, including presentation skills.

Responsibilities

• Design, develop, and implement control systems for automated machinery and industrial processes.
• Collaborate with project stakeholders to understand requirements and develop control strategies.
• Troubleshoot and resolve technical issues related to control systems.

Skills

PLC programming

HMI development

Control systems engineering

Problem-solving

Leadership

Education

Bachelor's Degree in Electrical and Controls Engineering or similar

Tools

Allen-Bradley

Siemens

Ethernet/IP

Modbus

Profibus

Job description

Join ProMach and shine. Whether you’re creative, strategic, persuasive, or mechanically inclined, there’s a place for you here. Be a problem‑solver, a closer, a futurist—whatever drives you.

At ProMach, you’ll be challenged and rewarded as you help improve packaging performance and shape the future of automation. And we’ll be proud to have you on the journey.

Did you love building as a kid? Do you enjoy taking something apart, just to figure out how to put it back together? Do you geek out on robots? Our engineers drive packaging innovation, creating new ways to improve – and increase – performance. We’re passionate about designing custom equipment that exceeds our customers’ expectations. Our engineers partner closely not only with our customers, but also with peers across sales, manufacturing, and assembly.

We offer rewarding, challenging opportunities throughout the world, across multiple packaging segments. If you’re excited by how machines work and want to make them better, we want to talk to you.

Do we have your attention? Keep reading.

Our Techniblend team is excited to add a Senior Controls Engineer to our growing team! As our Senior Controls Engineer, you’ll be responsible for designing, developing, and implementing control systems to automate machinery and processes within our organization. You’ll work closely with cross‑functional teams to understand project requirements, develop control strategies, and ensure seamless integration of control systems with existing infrastructure. To be successful, you need strong technical expertise in control systems, PLC programming, HMI development, and a proactive approach to problem‑solving. Additionally, you’ll be expected to mentor and provide guidance to junior engineers, contribute to continuous improvement initiatives, and stay abreast of emerging technologies in the field.

Are you passionate about this work?

• Design, develop, and implement control systems for automated machinery and industrial processes.
• Collaborate with project stakeholders to understand requirements and develop control strategies to meet project objectives.
• Program PLCs (Programmable Logic Controllers), HMIs (Human‑Machine Interfaces), and other control devices using industry‑standard programming languages (e.g., ladder logic, structured text).
• Conduct testing and commissioning of control systems, ensuring functionality, reliability, and safety.
• Troubleshoot and resolve technical issues related to control systems, both independently and in collaboration with other engineering teams.
• Provide technical guidance and mentorship to junior engineers, fostering their professional growth and development.
• Participate in cross‑functional teams to drive continuous improvement initiatives related to control systems and automation processes.
• Stay updated on advancements in control system technologies, industry standards, and best practices, and assess their applicability to existing projects.
• Collaborate with external vendors and contractors as needed for the procurement and integration of control system components.
• Adhere to relevant regulatory standards and safety protocols in all aspects of control system design and implementation.

Benefits

There’s no monopoly on innovative ideas or limits to how far you can advance with our team. We offer an open, communicative environment that fosters individual initiative. You’ll enjoy growth opportunities, a competitive salary, and a comprehensive benefits package that begins on your first day of employment. Total compensation includes your salary, potential short‑term incentive opportunities, comprehensive medical/dental/vision programs, life insurance, disability insurance, paid time off programs, a retirement savings plan with a company match, and a wellness program.

Requirements

• Minimum Bachelor's Degree in Electrical and Controls Engineering or similar.
• Minimum of 5+ years of experience in control systems engineering, preferably in an industrial or manufacturing environment.
• Proficiency in PLC programming (Allen‑Bradley, Siemens, or similar platforms) and HMI development.
• Strong understanding of control system theory, including PID control, motion control, and feedback mechanisms.
• Experience with industrial communication protocols such as Ethernet/IP, Modbus, Profibus, etc.
• Hands‑on experience with hardware/software integration and troubleshooting of control systems.
• Advanced problem‑solving skills and ability to work effectively in a fast‑paced, dynamic environment.
• Excellent verbal and written communication skills, including presentation skills.
• Proven leadership abilities, with a track record of successfully leading and mentoring engineering teams.
• Familiarity with regulatory standards such as NEC, NFPA, ANSI, UL508A, etc., related to control system design and implementation.
• Ability to travel up to 25% domestic (US and Canada).

ProMach is an Equal Opportunity Employer. Pro Mach uses E‑Verify to verify employment eligibility of all new hires to work in the United States. Pro Mach is a drug‑free workplace.

We will ensure that individuals with disabilities are provided reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment. Please contact us to request accommodation.