Sr. Automation Controls Engineer

Tesla, Inc.; Fremont (CA); On-site; USD 88,000 - 204,000; Full time

Job summary

An established industry player is seeking Automation Control Engineers to innovate and implement cutting-edge equipment control solutions for cell manufacturing projects. In this dynamic role, you will be responsible for designing, programming, and debugging automated systems, ensuring seamless integration with Tesla's Manufacturing Execution System. You will also have the opportunity to collaborate with diverse teams, manage supplier relationships, and contribute to the development of intuitive operator interfaces. If you are passionate about automation and eager to make a significant impact in a fast-paced environment, this is the perfect opportunity for you.

Benefits

Aetna PPO and HSA plans

Dental and vision plans

401(k) with employer match

Employee Stock Purchase Plans

Company paid life and disability insurance

Employee Assistance Program

Paid Holidays

Commuter benefits

Employee discounts

Flexible Spending Accounts (FSA)

Qualifications

• Expertise in PLC programming and control systems design is essential.
• Experience with safety systems and electrical schematics is required.

Responsibilities

• Program and debug PLC code across multiple platforms.
• Design robust control programs for complex machinery.

Skills

PLC Programming

Structured Text Programming

Python Scripting

SQL

Control Systems Design

Electrical Schematics

Safety Systems Design

Education

Bachelor’s Degree in Electrical Engineering

Bachelor’s Degree in Mechanical Engineering

Bachelor’s Degree in Mechatronics Engineering

Bachelor’s Degree in Computer Science

5+ years’ experience in Control Systems

Tools

B&R Automation Studio

Beckhoff TwinCAT

Siemens TIA Portal

EPLAN

Ignition

Job description

Automation Control Engineers are responsible for implementing equipment controls solutions for all cell manufacturing projects. This includes design, architecture and implementation of automated equipment such as automated storage systems, robotics, automated case and pallet conveyance, automated guided vehicles, fixtures, etc. Controls Engineers own equipment controls standard, hardware programming, robot programming, commissioning and review process of the project as well as additional functions such as auditing, installation and safety assessment.

What to Expect

Automation Control Engineers are responsible for implementing equipment controls solutions for all cell manufacturing projects. This includes design, architecture and implementation of automated equipment such as automated storage systems, robotics, automated case and pallet conveyance, automated guided vehicles, fixtures, etc. Controls Engineers own equipment controls standard, hardware programming, robot programming, commissioning and review process of the project as well as additional functions such as auditing, installation and safety assessment.

What You’ll Do

• Program and debug structure text and ladder logic code on multiple PLC controller platforms (B&R Automation Studio, Beckhoff TwinCAT and Siemens TIA Portal)
• Develop code that is organized, structured, documented, maintainable and reusable
• Create robust programs and sequences to control complex, multi-station machinery to perform processes such as material pick and place, dispense, fastening, welding, testing and material transport
• Use Python scripting and SQL to interface equipment with Tesla Manufacturing Execution System (MES) and to collect data into production databases
• Create intuitive operator touchscreen interfaces using MappView/TwinCAT HMI and SCADA dashboards screens using Ignition
• Set up and tune servo drives and VFDs for fast and smooth operation (Schneider, B&R, Beckhoff, Siemens, SEW)
• Design and implement control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment as per codes and standards
• Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing
• Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits
• Manage suppliers during specification, design, buyoff and installation of automated manufacturing equipment

What You’ll Bring

• Bachelor’s Degree in Electrical, Mechanical or Mechatronics Engineering, Computer Science or 5+ years’ experience in Control Systems Design and Implementation
• PLC (Siemens, Beckhoff or B&R preferred)
• Human Machine Interface (HMI / GUI – Beckhoff View, WinCC, Ignition)
• Proficiency creating detailed electrical and fluid schematics in CAD (EPLAN preferred)
• Structured Text (IEC 61131-3) programming skills

Compensation and Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D, short-term and long-term disability insurance
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

Expected Compensation: $88,000 - $204,000/annual salary + cash and stock awards + benefits. Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.

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