Specialist, Control Systems Principal

LyondellBasell; Channelview (TX); On-site; USD 90,000 - 125,000; Full time

Benefits offered by this job

401(k) match

Pension accrual

Health insurance

Job summary

LyondellBasell is seeking a Process Control Specialist to support DCS regulatory controls, APC applications, alarm management, and tag maintenance within the Channelview operating unit.

You will act as a liaison between Operations and Process Control, coordinating with engineers and hardware specialists to resolve issues, monitor KPIs, and ensure compliant execution of control strategies. This role emphasizes leadership, troubleshooting, and hands-on support for FAT/SAT and turnarounds.

Qualifications

• High school diploma or GED is required.

Responsibilities

• Act as the primary liaison between Operations and Process Control, coordinating with engineers, hardware specialists, and technologists to resolve control system issues.
• Monitor and report KPIs related to alarm management, APC, and loop performance; proactively address issues and escalate when necessary.
• Provide technical expertise and training on control system modifications and advanced control applications.
• Support APC utilization through performance monitoring and operational engagement.
• Troubleshoot and resolve control system faults, including loop tuning and diagnostics.
• Maintain control system configurations, graphics, and Aspen IP21 tag setups, ensuring compliance with MOC procedures.
• Administer the master alarm database using Plant State Suite (PSS) and lead alarm rationalization efforts.
• Monitor DCS health and contribute to lifecycle planning, including obsolescence and long-range strategy development.
• Participate in FAT and SAT to validate control system deliverables.
• Provide technical support during unit turnarounds, startups, and facility siting projects.
• Lead and execute control-related scopes within capital and expense projects, ensuring timely and cost-effective delivery.
• Collaborate with Operations to meet site performance goals and ensure safe, compliant execution of control strategies aligned with Channelview’s GoalZero objectives.
• Lead MOC evaluations and complete assigned action items in Intelex per procedural requirements.
• Support Process Safety Management activities including Alarm Management, PHA, MOC, and Safety Critical Equipment/Variables.
• Conduct OE self-assessments and process safety audits.

Skills

DCS configuration

SIS programming

Alarm management

Team leadership

Troubleshooting

MOC/PSM knowledge

Technical communication

Education

High School Diploma or GED

Tools

Emerson DeltaV

Honeywell TPS/Experion

Triconex SIS

Job description

LyondellBasell is a leader in the global chemical industry creating solutions for everyday sustainable living. With a nearly 70-year legacy that includes a Nobel Prize in Chemistry and our proprietary MoReTec recycling technology, LYB is enabling a more sustainable future for generations to come. LYB develops high-quality and innovative products for applications ranging from sustainable transportation and food safety to clean water and quality healthcare. LYB places high priority on diversity, equity and inclusion and is Advancing Good with an emphasis on our planet, the communities where we operate and our future workforce. We're addressing the global challenges of ending plastic waste, taking climate action, and supporting a thriving society, while generating value for our customers, investors, and society.

Come Join an Inclusive Team

TheProcessControlSpecialisthasprimaryresponsibility for supportingthe DCS regulatory controls, advanced control applications, DCS graphics,plantmaster alarm database, and Aspen IP21 tag maintenance within their assigned operating unit.

A Day in the Life

• Act as the primary liaison between Operations and Process Control, coordinating with engineers, hardware specialists, and technologists to resolve control system issues.
• Monitor and report key performance indicators (KPIs) related to alarm management, advanced process control (APC), and loop performance; proactively address issues and elevate when necessary.
• Provide technical expertise and training on control system modifications and advanced control applications.
• Support APC utilization through performance monitoring and operational engagement.
• Troubleshoot and resolve control system faults, including loop tuning and diagnostics.
• Maintain control system configurations, graphics, and Aspen IP21 tag setups, ensuring compliance with Management of Change (MOC) procedures.
• Administer the master alarm database using Plant State Suite (PSS) and lead alarm rationalization efforts.
• Monitor Distributed Control System (DCS) health and contribute to lifecycle planning, including obsolescence and long-range strategy development.
• Participate in Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate control system deliverables.
• Provide technical support during unit turnarounds, startups, and facility siting projects.
• Lead and execute control-related scopes within capital and expense projects, ensuring timely and cost-effective delivery.
• Collaborate with Operations to meet site performance goals and ensure safe, compliant execution of control strategies aligned with Channelview’s GoalZero objectives.
• Lead MOC evaluations and complete assigned action items in Intelex per procedural requirements.
• Support Process Safety Management (PSM) activities including Alarm Management, PHA, MOC, Safety Critical Equipment/Variables, Incident Investigations, and SSD processes.
• Conduct OE self-assessments, process safety audits, and escort HSE concerns appropriately.

You Bring This Value

• High School Diploma or GED required
• Typically 20 years of industry experience in a control systems or automation engineering role
• Practical experience with configuration and programming of distributed control systems (DCS), such as Emerson DeltaV, Honeywell TPS/Experion, or similar platforms
• Practical experience with configuration and programming of Safety Instrumented Systems (SIS), such as Triconex, Honeywell, or similar platforms
• Ability to plan and lead small teams, engaged in the installation, maintenance, troubleshooting, or upgrade of process control systems
• Experience leading, coaching, mentoring, or developing less experienced employees
• Proven ability to analyze and solve complex problems by evaluating alternatives and selecting effective solutions based on technical expertise and professional judgment
• Strong verbal, written, and presentation communication skills, with the ability to engage diverse audiences, facilitate productive dialogue, and provide and receive constructive feedback.
• Ability to work independently with minimal supervision, manage multiple priorities
• Ability to identify opportunities for process, product, or service improvements and develop recommendations that support business objectives

Preferred

• Experience with advanced process control (APC) applications, such as AspenTech DMC
• Skilled in loop tuning and control performance optimization
• Experience using alarm management tools and software for rationalization and performance tracking

What We Offer

LyondellBasell is proud to provide a competitive total compensation package designed to reward excellence and support the well-being of our employees. Our Total Rewards package includes equitable and market-competitive base pay as well as locally relevant incentives, fostering a culture of pay-for-performance that recognizes both individual and company achievements.

We extend the following benefits to *eligible employees:

• Workplace Flexibility: The Company’s Global Remote Work Policy allows eligible employees to request to work remotely up to two full days per standard work week at an approved location other than the designated worksite or office, such as at a home office with managerial approval.
• Comprehensive Health, Welfare, Life and Retirement Programs: Our comprehensive programs are aligned with local practices.
• 6% LYB match on 401(k) contribution
• 5% LYB cash balance pension plan accrual
• Comprehensive Well-being Benefits: Programs to support your physical, mental, financial, and social health, ensuring you receive the care you need, when you need it.
• Employee Stock Purchase Plan: The LYB ESPP offers a 10% discount on LYB stock for eligible employees in Germany, Italy, Netherlands, Spain, and US.
• Educational Assistance Program: To encourage self-development by providing financial aid for approved educational activities voluntarily undertaken by employees.
• Bravo Rewards Program: Recognizing outstanding employee contributions.
• Robust Medical and Life Insurance Packages: Offering a variety of coverage options to meet individual needs.
• Professional Development: Opportunities to learn and grow through training, mentoring, work experiences, community involvement, and team building activities.
• Competitive Vacation Policies: Generous annual leave to support your work-life balance.
• Global Adoption Policy: Support for employees expanding their families.
• Matching Gifts Program: Enhance the impact of your charitable contributions to qualified organizations.

Competencies

• Drive Innovation
• Technical Skills
• Grow Capabilities
• Promote Inclusion
• Motivational Fit
• Build Partnerships
• Deliver Results

Learn more about our benefits : Benefits/Health & Welfare | LyondellBasell

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LyondellBasell is an equal opportunity employer. We evaluate qualified applicants without regard to race, color, religion, sex (including pregnancy), sexual orientation, gender identity, national origin, disability, age, veteran status, and other legally protected characteristics. The US EEO is the Law poster is available here .

LYB is committed to providing reasonable accommodations for qualified individuals with disabilities. If you need assistance or an accommodation related to LYB’s recruiting process, please email us at [e-mail].

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