SMT Process Engineer

Cephas Consultancy Services Private Limited; Fort Worth (TX); On-site; USD 85,000 - 115,000; Full time

Benefits offered by this job

Medical Insurance

Dental Insurance

Vision Insurance

401(k) Plan

PTO & Holidays

EAP

Job summary

Cephas Consultancy Services Private Limited Fort Worth Alliance, Texas, United States is seeking an SMT Process Engineer to develop, optimize, and sustain SMT processes for high-quality electronics assemblies. This role partners with Production, Quality, and Design Engineering to support NPI and manufacturing.

You will work to improve yields, reduce defects, and drive continuous improvement using Lean Manufacturing and Six Sigma principles.

Qualifications

• Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, or a related field.
• Minimum of 2 years of relevant engineering experience in manufacturing or process design.
• Hands-on experience with SMT equipment and processes including screen printers, dispensers, PnP machines, reflow ovens, and AOI/AXI systems.

Responsibilities

• Develop, implement, and sustain SMT process parameters and standards for new and existing products.
• Support NPI activities including stencil design, solder paste selection, and programming of pick-and-place equipment.
• Perform root cause analysis and implement corrective actions for SMT defects.
• Monitor production metrics (yield, scrap, cycle time, utilization) and drive improvements.
• Create and maintain process documentation (work instructions, control plans, FMEAs).
• Collaborate on SMT equipment qualification and validation.
• Ensure IPC/ISO quality system compliance and participate in M360 style reviews.

Skills

Lean Manufacturing

Six Sigma

Design of Experiments

Root cause analysis

Cross-functional collaboration

Statistical Process Control

IPC standards knowledge

Education

Bachelor’s degree in Mechanical Engineering

Bachelor’s degree in Electrical Engineering

Bachelor’s degree in Industrial Engineering

Tools

Screen printers

Dispensing/gluing machines

Pick-and-place machines

Reflow ovens

AOI/AXI systems

Auto insertion equipment

Job description

SMT Process Engineer

Cephas Consultancy Services Private Limited Fort Worth Alliance, Texas, United States

About this position

Job Id :CLI-45651-2

Job Type: Direct hire

Position Summary:

The SMT Process Engineer is responsible for developing, optimizing, and sustaining Surface Mount Technology (SMT) processes to ensure high-quality and efficient production of electronic assemblies. This role partners cross-functionally with Production, Quality, and Design Engineering teams to support new product introduction (NPI), drive continuous improvement initiatives, and resolve SMT-related manufacturing issues.

Key Responsibilities:

• Develop, implement, and sustain SMT process parameters and standards for both new and existing products.
• Support new product introduction (NPI) activities, including stencil design, solder paste selection, and programming of pick-and-place equipment.
• Perform root cause analysis and implement corrective actions for SMT defects (e.g., tombstoning, solder bridging, insufficient solder).
• Monitor and improve production metrics, including yield, scrap, cycle time, and equipment utilization.
• Create and maintain process documentation, including work instructions, control plans, and FMEAs.
• Support selection, installation, validation, and qualification of SMT equipment and processes.
• Collaborate with Quality and Manufacturing teams to ensure compliance with IPC standards and internal quality requirements.
• Conduct process capability analysis and implement Statistical Process Control (SPC) methodologies.
• Drive continuous improvement initiatives using Lean Manufacturing and Six Sigma principles.
• Actively participate in PSE departmental meetings (e.g., M360 reviews) and contribute to operational discussions.

Qualifications:

• Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, or a related field.
• Minimum of 2 years of relevant engineering experience, including hands-on involvement in manufacturing processes, product development, or process design.
• Hands-on experience with SMT equipment and processes, including:
  • Screen printers
  • Dispensing/gluing machines
  • Pick-and-place machines
  • Reflow ovens
  • AOI/AXI systems
  • Auto insertion and press-fit equipment
• Working knowledge of Lean Manufacturing and Six Sigma methodologies.
• Experience conducting Design of Experiments (DOE) and structured root cause analysis.
• Strong analytical and problem-solving skills with the ability to identify process or equipment issues and implement effective solutions.
• Excellent communication and cross-functional collaboration skills.
• Experience developing and maintaining process documentation such as work instructions, SOPs, and FMEAs.
• Knowledge of IPC standards and ISO/TS quality systems.

Preferred certifications:

• IPC-A-610 (Acceptability of Electronic Assemblies)
• Six Sigma Green Belt or higher
• Lean Manufacturing / Kaizen training

Work Environment & Benefits (Standard Addition)

We offer a competitive compensation and benefits package, including:

• Medical, Dental, and Vision Insurance
• 401(k) with company participation
• Paid Time Off (PTO) and paid holidays
• Employee Assistance Program (EAP)
• Career development and training opportunities