SMT Engineer

SYSGRATION AMERICA CORPORATION; Plano (TX); On-site; USD 80,000 - 110,000; Full time

Job summary

SYSGRATION AMERICA CORPORATION in Plano, TX seeks an experienced SMT/PCBA engineer to develop, implement and optimize manufacturing processes for high-quality electronic assemblies.

You will lead reflow profiles, line balancing, and process validation, while supporting NPI and production launches. Collaborate with Quality, Production and Supply Chain to improve reliability and throughput.

Qualifications

• 3–7+ years of SMT/PCBA engineering experience in electronics manufacturing.
• Bachelor’s degree in Electrical/Manufacturing/Industrial/Mechanical Engineering or related field.
• Strong understanding of SMT processes, PCB assembly, and IPC standards.

Responsibilities

• Develop, implement, and maintain SMT/PCBA manufacturing processes.
• Support SMT lines including stencil printing, SPI, P&P, reflow, AOI, and selective/wave solder.
• Optimize programming, feeders, machine utilization, and line balancing for efficiency.
• Lead RCA and corrective actions for manufacturing and quality issues.
• Create and maintain work instructions, PFMEA, control plans, and change docs.
• Collaborate with Quality, Production, Maintenance, and Supply Chain teams.

Skills

SMT processes

PCBA engineering

Reflow profiles

AOI / SPI

Manufacturing data analysis

Education

Bachelor's degree in Electrical Eng.

Tools

SMT equipment (Panasonic NPM, Yamaha, Fuji, ASM, Juki, Universal)

MES / ERP systems

X-ray inspection, traceability systems

Job description

Full Time SYSGRATION AMERICA CORPORATION, Plano, TX, US

Key Responsibilities

• Develop, implement, and maintain SMT and PCBA manufacturing processes to achieve production, quality, and cost targets.
• Support SMT production lines including stencil printing, SPI, pick-and-place, reflow soldering, AOI, and selective/wave solder processes.
• Optimize SMT programming, feeder setup, machine utilization, and line balancing for maximum efficiency and throughput.
• Analyze and resolve process issues related to solder defects, component placement, reflow profiles, PCB handling, and assembly quality.
• Create and maintain work instructions, process documentation, SOPs, PFMEA, control plans, and engineering change documentation.
• Lead root cause analysis and corrective actions for manufacturing and quality issues using structured problem‑solving methodologies.
• Collaborate with Quality, Production, Maintenance, and Supply Chain teams to improve manufacturing performance and product reliability.
• Support new product introduction (NPI), prototype builds, process validation, and production launches.
• Develop and validate reflow profiles for leaded and lead‑free soldering processes.
• Monitor and improve key manufacturing metrics including FPY, scrap, downtime, OEE, and defect reduction.
• Support preventive and predictive maintenance activities for SMT equipment.
• Evaluate and recommend tooling, fixtures, process improvements, and automation opportunities.
• Assist in customer audits, internal audits, and compliance activities as required.
• Ensure compliance with ESD, IPC, ISO, IATF, and safety standards.
• Train production and technician staff on SMT process improvements and best practices.

Qualifications

• Experience: 3–7+ years of SMT/PCBA engineering experience in electronics manufacturing.
• Education: Bachelor’s degree in Electrical Engineering, Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, or related field preferred, or equivalent experience.
• Technical Skills:
  • Strong understanding of SMT manufacturing processes and PCB assembly techniques.
  • Experience with SMT equipment such as Panasonic NPM (preferred), Yamaha, Fuji, ASM, Juki, Universal, or similar platforms.
  • Experience developing and optimizing reflow profiles and soldering processes.
  • Knowledge of IPC standards including IPC-A-610, J-STD-001, and ESD controls.
  • Ability to troubleshoot manufacturing defects and implement corrective actions.
  • Experience with MES, ERP, and manufacturing documentation systems.
  • Familiarity with IATF 16949, APQP, PPAP, PFMEA, and automotive quality requirements preferred.
  • Experience with AOI, SPI, X-ray inspection, and traceability systems preferred.
• Soft Skills:
  • Strong analytical, organizational, and communication skills.
  • Proficiency in Microsoft Office and engineering data analysis tools.