SHEET METAL MECHANIC (AIRCRAFT)

Air National Guard Units; Lincoln (NE); On-site; USD 39,000 - 50,000; Full time

Job summary

Air National Guard Units is seeking a Sheet Metal Mechanic (Aircraft) to work on National Guard aircraft under Title 32. Duties include inspecting aircraft, determining repairs, fabricating patches, installing rivets, and assessing corrosion.

The role involves working directly on aircraft components, using technical orders and precision tools to ensure airframe integrity and performance.

Qualifications

• Inspects aircraft and determines repair scope using technical orders.
• Performs removal, repair, and installation of metal aircraft parts and assemblies.
• Reads blueprints/diagrams to guide fabrication and repair work.

Responsibilities

• Inspect aircraft and determine repairs per orders.
• Repair cracks in aircraft skin and fabricate patches.
• Install rivets and fasteners using pneumatic tools and fixtures.
• Align structures and balance airframe with precision instruments.
• Identify and treat corrosion and apply protective coatings.

Skills

Aircraft maintenance

Sheet metal work

Blueprint reading

Tools

Pneumatic riveters

Drill presses

Job description

THIS IS A NATIONAL GUARD TITLE 32 EXCEPTED SERVICE POSITION. This National Guard position is for a SHEET METAL MECHANIC (AIRCRAFT), Position Description Number D1371000 and is part of the NE 155 MXS, National Guard.

Key Responsibilities

As a SHEET METAL MECHANIC (AIRCRAFT), WG-3806-8/10, duties include: (1) Independently inspects aircraft and determines the nature and extent of repairs to be made, using applicable technical orders as guidelines.

Works directly on the aircraft and its components, fulfilling such tasks as removal, repair, modification and installation of parts and assemblies, such as frames, stringers, longerons, bulkheads, beams, ribs, spars, skin, cowling, brackets, faring, access doors, panels and other related items. May be required to clear red "X" conditions. (2) Repairs cracks in aircraft skin.

Fabricates and fits patches to damaged areas, determining repair detail necessary to retain or restore original strength. Fits and trims components to aircraft such as landing gear doors, control surfaces, flaps access doors and other assemblies. Seals structures to make them pressure, water and weather tight. (3) Troubleshoots aircraft structural repair situations in such areas as fuselage, tails, wings, cowlings, and stabilizers.

Removes, forms, fits, and installs highly stressed and double contoured skins, using hand or powered drilling and cutting tools and other metal working equipment. Determines shear and bearing load factors during rivet replacement. Installs heads up, regular, heat treated, high shear, and blind type aircraft rivets and fasteners, using pneumatic riveters, special tools and bucking bars. Removes damaged or broken fasteners and receptacles.

(4) Aligns and balances component structures and airframe using precision measuring instruments and levels. Performs metal-to-metal bonding where delamination of surfaces and core material occurs in control surfaces. (5) Inspects damage or deterioration and determines repair or replacement of plastic, fiberglass, composites, bonded structures, and bonded honeycomb assemblies using powered and nonpowered tools and equipment.

Repairs or replaces retaining frames and installs plastic laminated blanks. Designs and constructs forming fixtures. (6) Manufactures and ensures that metal tubing, conduits and cables are fabricated and tested in accordance with drawings and specifications. Fabricates and repairs flexible control cables. (7) Performs fabrication of local manufactured items required for aircraft and equipment. Work includes layout, bending, cutting, forming and assembling.

Devise and calculates patterns employing the principles of triangulation, radial and parallel line development. (8) Sets up and operates power shears, brakes, rolls, dimpling machines, drill presses, saws, portable powered tools, specific detection and measuring equipment, and other metal working equipment, including use of other tools of the trade. Requisitions necessary supplies and equipment for the activity.

(9) Prepares and designs layout, dies, jigs, and templates necessary to carry out fabrication repair or modification of aircraft, engine, AGE, and other equipment. Works from blueprints, technical orders diagrams, and work orders. (10) Identifies metal corrosion.

Performs necessary testing to identify type corrosion present by examination with magnifying equipment, chemical and mechanical methods and treats aircraft engines, in accordance with applicable technical publications. Ensures that work assignments received from supervisor or maintenance control are accomplished in a timely manner.

(11) Removes corrosion by mechanical and chemical procedures to include use of portable powered (electric and pneumatic) sanders, buffers, brushes, bead blasters, vacuum cleaners, scrapers, grinders, acids, caustics, solvents, alcohols and other agents used in corrosion control processes. Treats metal with chemical procedures, such as acids and caustics for passivation and etching, to protect metal from oxidation.

Performs such functions as pickling of metals to prepare for good bonding with primer coat of protective materials. (12) Applies protective coatings, markings, and decals after proper removal of corrosion and treatment of metals. Uses conventional paint spray equipment, electrostatic spray equipment, brushes and special applicators when applying primers and surface coatings.

(13) Identifies, blends, stores, controls, and disposes of hazardous materials such as acids, caustics, alcohols, solvents, cleaners, primers and surface coatings used for corrosion removal, treatment and protection in accordance with applicable directives. (14) Performs other duties as assigned

Which agency is hiring for this position?

This position is with Air National Guard Units, Department of the Air Force.

What is the salary for this position?

The posted pay range is $28 – $36.52/hr.

What security clearance is required?

This position requires a Secret security clearance.

What is the application deadline?

Applications close on 2027-10-03.

Who is eligible to apply?

This position is open under the 'Fed Internal Search' hiring path.