SHEET METAL MECHANIC (AIRCRAFT)

Air National Guard Units; Eielson Air Force Base (AK); On-site; USD 58,000 - 66,000; Full time

Job summary

Air National Guard Units in Alaska is seeking an experienced Aircraft Maintenance Technician to inspect aircraft, determine repair needs, and perform removal, repair, modification and installation of parts per technical orders. The role requires hands-on work on airframes and components, including frames, skins, and assemblies, with attention to structural integrity.

Responsibilities include corrosion control, riveting, fabrication of local items, reading blueprints and orders, and ensuring

Responsibilities

• Independently inspects aircraft and determines the nature and extent of repairs to be made, using applicable technical orders as guidelines.
• Works directly on the aircraft and its components, fulfilling such tasks as removal, repair, modification and installation of parts and assemblies, such as frames, stringers, longerons, bulkheads, beams, ribs, spars, skin, cowling, brackets, faring, access doors, panels and other related items.
• May be required to clear red X conditions. Repairs cracks in aircraft skin. Fabricates and fits patches to damaged areas, determining repair detail necessary to retain or restore original strength.
• Fits and trims components to aircraft such as landing gear doors, control surfaces, flaps access doors and other assemblies. Seals structures to make them pressure, water and weather tight.
• Troubleshoots aircraft structural repair situations in fuselage, tails, wings, cowlings, and stabilizers. Removes, forms, fits, and installs highly stressed and double contoured skins using various tools.
• Installs rivets and fasteners, removes damaged or broken fasteners, aligns and balances component structures with precision instruments.
• Inspects damage or deterioration and determines repair or replacement of plastic, fiberglass, composites, bonded structures, and bonded honeycomb assemblies.
• Performs fabrication of local manufactured items, patterns, forming fixtures, and builds up metal tubing, conduits and cables per drawings and specs.
• Works from blueprints, technical orders diagrams, and work orders; identifies corrosion and conducts testing to identify corrosion type and applies appropriate treatments.
• Removes corrosion by mechanical and chemical procedures; applies protective coatings and finishes; conducts corrosion and washing inspections.
• May conduct training on wash rack operations and assist in training drill status guard members; performs other duties as assigned.

Job description

Opened Area(s) of Consideration: 1, 2, 3 DEFINITION OF AREA(S) OF CONSIDERATION: Area 1 - Current onboard AKNG Permanent or Indefinite Technicians. Area 2 - All AKNG members. Area 3 - All other current military members who are eligible to join the Alaska Air National Guard. PDCN: D1371000 Selecting Supervisor: Gregory Travis

Key Responsibilities

Independently inspects aircraft and determines the nature and extent of repairs to be made, using applicable technical orders as guidelines. Works directly on the aircraft and its components, fulfilling such tasks as removal, repair, modification and installation of parts and assemblies, such as frames, stringers, longerons, bulkheads, beams, ribs, spars, skin, cowling, brackets, faring, access doors, panels and other related items.

May be required to clear red "X" conditions. Repairs cracks in aircraft skin. Fabricates and fits patches to damaged areas, determining repair detail necessary to retain or restore original strength. Fits and trims components to aircraft such as landing gear doors, control surfaces, flaps access doors and other assemblies. Seals structures to make them pressure, water and weather tight.

Troubleshoots aircraft structural repair situations in such areas as fuselage, tails, wings, cowlings, and stabilizers. Removes, forms, fits, and installs highly stressed and double contoured skins, using hand or powered drilling and cutting tools and other metalworking equipment. Determines shear and bearing load factors during rivet replacement.

Installs heads up, regular, heat treated, high shear, and blind type aircraft rivets and fasteners, using pneumatic riveters, special tools and bucking bars. Removes damaged or broken fasteners and receptacles. Aligns and balances component structures and airframe using precision measuring instruments and levels. Performs metal-to-metal bonding where delamination of surfaces and core material occurs in control surfaces.

Inspects damage or deterioration and determines repair or replacement of plastic, fiberglass, composites, bonded structures, and bonded honeycomb assemblies using powered and nonpowered tools and equipment. Repairs or replaces retaining frames and installs plastic laminated blanks. Designs and constructs forming fixtures. Manufactures and ensures that metal tubing, conduits and cables are fabricated and tested in accordance with drawings and specifications.

Fabricates and repairs flexible control cables. Performs fabrication of local manufactured items requisited for aircraft and equipment. Work includes layout, bending, cutting, forming and assembling. Devise and calculates patterns employing the principles of triangulation, radial and parallel line development.

Sets up and operates power shears, brakes, rolls, dimpling machines, drill presses, saws, portable powered tools, specific detection and measuring equipment, and other metal working equipment, including use of other tools of the trade. Requisitions necessary supplies and equipment for the activity. Prepares and designs layout, dies, jigs, and templates necessary to carry out fabrication repair or modification of aircraft, engine, AGE, and other equipment.

Works from blueprints, technical orders diagrams, and work orders. Identifies metal corrosion. Performs necessary testing to identify type corrosion present by examination with magnifying equipment, chemical and mechanical methods and treats aircraft engines, in accordance with applicable technical publications. Ensures that work assignments received from supervisor or maintenance control are accomplished in a timely manner.

Removes corrosion by mechanical and chemical procedures to include use of portable powered (electric and pneumatic) sanders, buffers, brushes, bead blasters, vacuum cleaners, scrapers, grinders, acids, caustics, solvents, alcohols and other agents used in corrosion control processes. Treats metal with chemical procedures, such as acids and caustics for passivation and etching, to protect metal from oxidation.

Performs such functions as pickling of metals to prepare for good bonding with primer coat of protective materials. Applies protective coatings, markings, and decals after proper removal of corrosion and treatment of metals. Uses conventional paint spray equipment, electrostatic spray equipment, brushes and special applicators when applying primers and surface coatings.

Identifies, blends, stores, controls, and disposes of hazardous materials such as acids, caustics, alcohols, solvents, cleaners, primers and surface coatings used for corrosion removal, treatment and protection in accordance with applicable directives. May operate the wash rack. Accomplishes corrosion and washing inspections within schedule provided to ensure compliance with the monthly and weekly maintenance plan.

May conduct training on proper methods and procedures of wash rack operations. May assist in training of drill status guard members and in maintenance of publication files of applicable technical orders, regulations, manuals and local directives. Performs other duties as assigned.

Which agency is hiring for this position?

This position is with Air National Guard Units, Department of the Air Force.

What is the salary for this position?

The posted pay range is $41.64 – $48.59/hr.

What security clearance is required?

This position requires a Secret security clearance.

What is the application deadline?

Applications close on 2027-10-14.

Who is eligible to apply?

This position is open under the 'Fed Excepted' hiring path.