Sensing FEA Engineer

Apple Inc.; San Diego (CA); On-site; USD 175,000 - 309,000; Full time

Job summary

Apple Inc. is seeking a highly skilled Finite Element Analyst to perform static, dynamic, and thermal-mechanical analyses on sensing technologies. You will build FEA models, validate them against tests, and provide critical design inputs to ensure performance and reliability across products.

Work closely with product design partners, communicate results clearly, and drive design improvements. The role emphasizes problem-solving, data-driven insights, and contributions to Apple’s advanced sensor

Qualifications

• BS in mechanical engineering or related field with strong fundamentals.
• MS or higher preferred in Mechanical, Structural, Aerospace or related field.
• Experience with FEA tools (Abaqus, ANSYS, COMSOL) and non-linear solid mechanics.

Responsibilities

• Create finite element/analytical models of sensor architecture.
• Perform static, dynamic and thermal-mechanical analyses with non-linearities.
• Link inputs to outputs via parametric/sensitivity studies.
• Validate models with hand calculations and experiments as applicable.
• Drive failure analysis and design mitigations based on results.
• Communicate findings with cross-functional teams and produce quality reports.

Skills

Solid mechanics

Team collaboration

Problem solving

Education

Bachelor's degree in Mechanical Engineering or related field

Master's degree or higher in Mechanical Engineering or related field

Tools

Abaqus

ANSYS

COMSOL

Matlab

Python

Job description

At Apple, outstanding ideas have a way of becoming phenomenal products, services, and customer experiences very quickly. Bring your passion, dedication and expertise to your job and there's no telling what you could accomplish. We are seeking a finite element analyst to conduct structural, thermal, and dynamic analysis of sensing technologies. Creating the world’s best products means solving some of the most challenging and unique design problems. Please come join us!

Description

You will utilize your expertise in Finite Element Analysis (FEA) to solve engineering problems and discover creative solutions in order to enable robust and reliable sensor technologies. You will perform simulations that will be used to assess performance, design sensitivity, root-cause failure, reliability and much more. As an FEA engineer you will help address engineering challenges with a problem-solving, design-driven mindset to accelerate technology development and deliver world class products. This includes building FEA models, performing model validation and using FEA to provide critical design inputs to ensure performance and reliability goals are met. Simulation is a critical part of the design process and you will be working closely with product design partners, providing critical insights from simulation to ensure designs meet requirements. This position offers a technically challenging and rewarding opportunity to influence design and create real impact on our sensing technology portfolio.

Responsibilities

• Generate finite element models/analytical models of sensor architecture
• Perform static, dynamic and thermal-mechanical analysis with complex non-linearities
• Use FE models to perform parametric & sensitivity analysis linking inputs to critical outputs
• Perform model validation in the form of hand calculations, testing and material characterization
• Drive failure analysis, root cause efforts, and design mitigations
• Brainstorm and propose solutions to problems based on analysis data and provide clear design feedback to the design team based on analysis results
• Summarize the analysis results into high-quality reports and effectively communicate the findings to cross-functional partners

Minimum Qualifications

• BS and a minimum of 10 years relevant industry experience
• Experience with Abaqus, ANSYS, COMSOL, or other FEA tools
• Strong engineering fundamentals in solid mechanics

Preferred Qualifications

• M.S. degree or higher in Mechanical Engineering, Applied Mechanics, Structural Engineering, Aerospace Engineering, or a related field
• In-depth knowledge of FEA theory, implementation and numerical methods
• Experience solving non-linear solid mechanics problems (materials, contact, geometric)
• Experience in FEA applied to high volume consumer electronic products and sensor technologies
• Experience in additional analysis/simulation areas (CFD, acoustics, fatigue, and biomechanics) and multi-physics simulations
• Applied knowledge/experience with material testing & material model calibration
• Modelling nonlinear materials such as soft adhesives, elastomers, and polymers
• Proficient in Matlab, Python or other scripting language and experience with using AI tools
• Knowledge of GD&T fundamentals
• Experience in data and statistical analysis (Monte Carlo, DOE, statistical process control)
• Team-oriented with excellent written and verbal communication skills; ability to interact and collaborate with management, team members and external vendors to achieve project goals, and give positively to the engineering community

At Apple, base pay is one part of our total compensation package and is determined within a range. This provides the opportunity to progress as you grow and develop within a role. The base pay range for this role is between $175,000 and $308,500, and your base pay will depend on your skills, qualifications, experience, and location.

Apple employees also have the opportunity to become an Apple shareholder through participation in Apple’s discretionary employee stock programs. Apple employees are eligible for discretionary restricted stock unit awards, and can purchase Apple stock at a discount if voluntarily participating in Apple’s Employee Stock Purchase Plan. You’ll also receive benefits including: Comprehensive medical and dental coverage, retirement benefits, a range of discounted products and free services, and for formal education related to advancing your career at Apple, reimbursement for certain educational expenses — including tuition. Additionally, this role might be eligible for discretionary bonuses or commission payments as well as relocation. Learn more about Apple Benefits

Note: Apple benefit, compensation and employee stock programs are subject to eligibility requirements and other terms of the applicable plan or program.

Apple is an equal opportunity employer that is committed to inclusion and diversity. We seek to promote equal opportunity for all applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, Veteran status, or other legally protected characteristics. Learn more about your EEO rights as an applicant

At Apple, we believe accessibility is a fundamental human right. You’ll find that idea reflected in everything here — in our culture, our benefits and our digital tools. By welcoming as many perspectives as possible, we help you build a career where you feel like you belong. Learn about accessibility in Apple’s workplace. Learn about reasonable accommodations for job applicants

Apple accepts applications to this posting on an ongoing basis.