Senior Staff Engineer, Hydrogen Safety ArchitectureMechanical Design Engineering * Berkeley, CA[...]

Form Energy; Berkeley (CA); On-site; USD 170,246 - 223,455; Full time

Benefits offered by this job

Stock options

Holistic benefits package

Relocation assistance

Job summary

Form Energy is hiring a Senior Staff Engineer, Hydrogen Safety Architecture in Berkeley to own safety design for hydrogen systems in our multi-day energy storage platform. You will bridge chemical dynamics with mechanical engineering, guiding venting, mitigation, and compliance while leading cross-functional teams.

You will manage hazards analyses, system P&IDs, and dialogue with regulators to secure certifications, shaping the safety framework for scalable grid storage solutions.

Qualifications

• Bachelor's in Mechanical Engineering, Chemical Engineering, or related field.
• Licensed Professional Engineer (PE) is preferred.
• 8+ years in industry with 3+ years of hydrogen-safety commercialization experience.
• Knowledge of NFPA 2, NFPA 69, IEC 60079, UL9540, UL1973 or equivalent codes.
• Ability to manage complex mechanical architectures and P&ID control.
• Strong communication and cross-functional collaboration with regulatory bodies.

Responsibilities

• Author, own, and sign off on Hazardous Zone Analyses (HZA) for multi-megawatt battery installations.
• Architect and design mechanical systems for hydrogen venting, dilution, and leak mitigation with safety compliance.
• Oversee fluids subsystems design to optimize cross-functional performance and reduce risks.
• Own and manage system P&IDs from concept to production-ready docs.
• Lead analyses (CFD/dispersion) and validation for safety and performance.
• Interface with compliance engineers, AHJs, and regulators to secure certifications.
• Define System Theory and Operations for Controls and Electrical implementation.

Skills

Hydrogen safety

System architecture

Cross-functional collaboration

P&ID management

Regulatory interfaces

Education

Bachelor's in Mechanical or Chemical Engineering

PE license preferred

Job description

Are you ready to build America's energy future? Form Energy is an American manufacturing and energy technology company. We're revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what's possible, we're giving clean energy a whole new form!

In recent years, Form Energy has earned a number of accolades, including being named by TIME as a "Best Invention", MIT Technology Review as a "Top Climate Tech Company To Watch", and Fast Company as "One of the Next Big Things In Tech". We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron‑air batteries is underway at our first high‑volume manufacturing facility in West Virginia.

Working for Form Energy is more than just a job, it's a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company's history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you've come to the right place.

Role Description

The Fluid Systems Mechanical Engineering team at Form is focused on architecting and designing the multiple gas and liquid systems that traverse our battery cell, module, and full pack, forming the foundation of our innovative utility‑scale multi‑day energy storage system. Within the Fluid Systems team, our Hydrogen System is crucial to the reliable operation of our iron‑air batteries, because it safely manages hydrogen that is generated during battery use. We strive to deliver designs that are optimized for performance, quality, reliability, and cost for high‑volume manufacturing at Form Factory.

We are seeking a Senior Staff Engineer, Hydrogen Safety Architecture to serve as the ultimate technical authority on hydrogen safety, mitigation, and compliance for our multi‑day energy storage systems. In this role, you will bridge the gap between complex chemical dynamics and robust mechanical engineering. You will own the safety architecture of our hydrogen venting and leak mitigation systems, oversee broader fluidics subsystems, and act as the principal interface between engineering and compliance.

This is a high‑impact, senior‑level role requiring a deep mechanical engineering foundation and a proven track record of successfully commercializing products that generate, utilize, or transport hydrogen.

If this sounds like the right position for you, apply now! This opportunity will help shape and scale our multi‑day energy storage system, contributing to the growth of a fast‑moving company with breakthrough technology and an incredible mission, contributing to a sustainable future!

Relocation assistance is available.

What you'll do:

• Author, own, and sign off on Hazardous Zone Analyses (HZA) for our multi‑megawatt battery installations.

• Architect and design cutting‑edge mechanical systems for hydrogen venting, dilution, and leak mitigation, ensuring strict adherence to global safety and compliance standards.

• Oversee the architectural design of adjacent fluids subsystems (including thermal management, O2 airflow supply, and electrolyte delivery) to optimize cross‑functional performance and eliminate system‑level risks.

• Own and manage the system P&IDs from conceptual design through to production‑ready documentation.

• Establish, manage, and execute comprehensive analysis (e.g., CFD, dispersion modeling) and validation strategies to verify that all hardware meets performance requirements and safety standards.

• Serve as the primary technical liaison with internal compliance engineers, AHJs (Authorities Having Jurisdiction), and external regulatory bodies to secure product certifications.

• Define System Theory and Concept of Operations for Controls and Electrical implementation.

What you'll bring:

• Bachelor's in Mechanical Engineering, Chemical Engineering, or a highly related technical field.

• A licensed Professional Engineer (PE) is preferred.

• 8+ years in industry, including 3+ years of experience commercializing safety solutions for products that actively generate or handle hydrogen (e.g., electrolyzers, fuel cells, industrial chemical systems, or advanced battery technologies).

• Deep working knowledge of relevant safety standards such as NFPA 2, NFPA 69, IEC 60079, UL9540, UL 1973, or equivalent international codes.

• Proven ability to manage complex mechanical architectures, negotiate trade‑offs between fluid, thermal, and electrical subsystems, and maintain rigorous P&ID version control.

• Exceptional communication skills with a demonstrated ability to influence cross‑functional engineering teams, simplify complex technical risks, and confidently interface with external regulatory bodies.

Humanity is a cornerstone of Form Energy's culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.

When it comes to you and your family's health, we cover 100% of medical, dental, and vision premiums for full‑time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.

To build America's energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.

If you may require reasonable accommodations to participate in our interview process, please contact [e-mail]. Requests for accommodations will be treated with discretion. Form Energy is committed to maintaining the privacy of our applicants. We will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.

Compensation Range: $170,246 - $223,455