Senior Staff Engineer

NPAworldwide; Wilmington (MA); On-site; USD 155,000 - 175,000; Full time

Job summary

A global engineering firm is searching for a highly skilled Senior Staff Engineer to design innovative electromechanical sensors. This role requires extensive experience in developing high temperature sensing devices, strong engineering design skills, and leadership capabilities. The position provides potential for career advancement and requires proficiency in SolidWorks as well as knowledge of aerospace standards. Embrace this opportunity to lead engineering projects within a dynamic, multi-site business unit.

Qualifications

• 15+ years designing electromechanical sensing devices in a regulated industry.
• Experience with high temperature designs is a plus.
• Must be a US citizen.

Responsibilities

• Design sensors and develop new technologies.
• Create 3D models utilizing SolidWorks.
• Perform structural, thermal, and fatigue analyses.

Skills

Mechanical design engineering expertise

Project management capabilities

Knowledge of aerospace components and standards

Proficiency with ASME 14.5 GD&T

Proficiency in SolidWorks

Analytical skills including FEA

Customer relationship building

Education

BS Mechanical Engineering

Masters in Mechanical Engineering

Tools

SolidWorks 2020 or later

PLM/PDM software ARAS Innovator

Job description

Job Description

The Senior Staff Engineer designs, develops high temperature thermocouples, speed sensors, fuel gauging systems, fuel level and temperature sensors, lube oil level and temperature sensors, hydraulic level and temperature sensors, wastewater level sensors, fuel flowmeters and flow switches, pressure sensors, the Senior Staff Engineer is a technical leader with mechanical design engineering expertise who possesses excellent technical and project management capabilities. The Senior Staff Engineer is part of a global, multi‑site business unit that designs and manufactures highly engineered sensors and fluid management systems for aerospace applications. The Senior Staff Engineer will drive the design, manufacture, test & certification of electromechanical sensing devices such as pressure sensors, RTDs, thermocouples, speed sensors, and cables.

Responsibilities

• Design sensors described above.


• Develop new technologies while working within a multidisciplined team environment.


• Create 3D models utilizing SolidWorks, specifying materials and assembly methods.


• Create and issue technical documentation to support new and existing product designs; design reports, FMEAs, test procedures, and test reports etc.


• Perform structural, thermal, fatigue, and dimensional analyses using hand calculations and finite element analytic methods.


• Review specifications in support of the bid and proposal and product design processes.


• Serve as technical authority on design reviews ensuring rigor and quality of solutions.


• Lead continuous improvement of the Design Engineering Body of Knowledge (BOK).


• Mentor and coach early‑career engineers.

Qualifications

• BS Mechanical Engineer required. Masters preferred.


• 15+ years designing electromechanical sensing devices in a regulated industry, ideally aerospace.


• Must have experience designing MEMs pressure sensors and knowledge of testing and compensation of pressure sensors, experience with high temperature designs a plus.


• Strong blend of technical, project, and positive customer relationship building experience.


• Proficiency with ASME 14.5 geometric dimensioning and tolerancing (GD&T).


• Knowledge of Design for Six Sigma methodology and tools.


• Knowledge of aerospace components and standards, including DO‑178 software.


• Written, verbal, interpersonal skills, and use of analytical tools, including FEA.


• Proficiency in SolidWorks version 2020 or later.


• Expertise in designing for severe vibration and thermal environments.


• Ability to work under pressure, multi‑task, and meet deadlines, remaining flexible to work priorities.


• Know Word, Excel, and SolidWorks familiarity with PLM/PDM software ARAS Innovator.


• Must be a US citizen.

Why Is This a Great Opportunity

This is a Senior Staff Engineering role that offers the potential for career growth.

Salary

Annual Salary: $155,000 – $175,000 USD

Seniority level

Mid‑Senior level

Employment type

Full‑time

Job function

Engineering and Information Technology

Industry

Professional Services