Senior SMT Manufacturing Engineer

Mack Technologies, Inc.; Melbourne, Northern (FL, KY); Hybrid; USD 90,000 - 120,000; Full time

Job summary

Mack Technologies Florida, Inc. oversees the assembly and manufacturing processes of PCBs in a high-mix, high-technology SMT contract environment. This role ensures costs, quality, and reliability goals are met for military and commercial products, reporting to the Engineering Manager. 100% on-site.

The Senior SMT Manufacturing Engineer will program and maintain SMT machines, perform DFM analyses, and drive continuous process improvements across production lines.

Qualifications

• Bachelor’s degree in electrical, mechanical or industrial engineering.
• 5+ years of experience in quality, process, and/or supplier engineering.
• Experience in electronics SMT and Box Build for PCB manufacturing (military and commercial).
• Familiarity with ISO9001 quality systems.
• US Person as defined in ITAR requirements.

Responsibilities

• Program and maintain SMT machines; troubleshoot assembly issues and optimize production processes.
• Generate pre- and post-DFM analyses to improve manufacturability and cost.
• Develop manufacturing and rework processes for high quality and reliability.
• Collaborate with Operations to improve yields, efficiency and processes.
• Create process documentation and work instructions for manufacturing requirements.
• Support production to achieve world-class DPMO levels and continuous improvement.

Skills

Root-cause analysis

Problem-solving

Communication

Education

Bachelor’s in Electrical/Mechanical/Industrial Engineering

Tools

SMT machines

SPI

AOI systems

DraftSight

MasterControl

MS Office

Valor

GC Preview/Preview Plus

ERP system

Job description

The Senior SMT Manufacturing Engineer will oversee the assembly and manufacturing processes of printed circuit boards (PCBs) in a high-mix, high-technology SMT Contract manufacturing environment. The role also ensures Customer product costs, quality, and reliability goals are achieved for Mack Technologies Florida, Inc. Reports to the Engineering Manager. (100% on-site)

Essential Duties and Responsibilities

• Program and maintain SMT machines, troubleshoot assembly issues, optimize production processes, and ensure product quality while working closely with production teams to improve overall efficiency and address technical challenges in the assembly line.
• Generate pre- and post-DFM analyses to enhance customer designs for manufacturability, reliability, quality, and cost.
• Develop manufacturing and rework processes to deliver consistently high product quality and reliability.
• Work with Operations team to continually improve processes, yields, and efficiency.
• Generate process documentation and work instruction packages to document manufacturing requirements.
• Support all production efforts to ensure world-class DPMO levels are achieved.
• Support continuous process improvement through participation in quality reviews.
• Assist in implementation of lean manufacturing.
• Review and implement customer Engineering Change Orders.
• Support internal efforts for customer and internal corrective action requests.
• Provide support to the Operations group with capacity planning, process development, and cycle time reduction initiatives.
• Support MRB analysis and disposition of non-conforming material processes.
• Perform equipment evaluations as required.
• Participate in quality team meetings as required.
• Occasional travel between Mack, customer, or supplier facilities.
• Maintain ESD integrity within production environment.
• Responsible for the safety and cleanliness of work area and surrounding work space.
• Responsible for the accuracy of work-in-process.
• Participate in additional training as required.
• May train other employees.
• Other responsibilities as directed and necessary for the business.

Qualifications

• Bachelor’s in electrical, mechanical or industrial engineering; 5 + years of experience in quality, process, and/or supplier engineering.
• Must have 5 + years of experience workingin the electronics industry, specifically SMT and Box Build for a PCB manufacturing site supporting both military and commercial products. .
• PMP, and six sigma green/black belt a plus.
• Experience in project management/planning preferred.
• Must possess strong technical knowledge, surface mount equipment and engineering expertise in circuit card manufacturing for medium to complex assemblies in a high mix/low volume environment.
• Familiarity with SMT machines, solder paste inspection (SPI), and automated inspection (AOI) systems.
• Knowledge of statistics and statistical methods.
• Strong computer skills with a focus in DraftSight, Master Control, MS Office, Valor and GC Preview/Preview Plus.
• Knowledge and use of an ERP system.
• Understanding of basic electro-mechanical tools (multi-meters, calipers, etc.) and basic hand tools (wrench, torque drivers etc.).
• Ability to interpret detailed drawings, schematics and diagrams.
• Ability to design creative manufacturing and process solutions that meet both the company and customer goals concurrently.
• Strong problem-solving skills with experience in root-cause analysis.
• Excellent written and verbal communication skills for interfacing internally and externally with customers and suppliers on technical matters.
• Knowledge of ISO9001 Quality System/manufacturing requirements.
• Willingness to work flexible hours as necessary.
• US Person as defined in 22 CRF Part 120.15 (U.S. citizens, lawful permanent residents, refugees and those given asylum in the United States, and temporary residents granted amnesty) since work includes ITAR controlled technical data.