Senior Reliability Engineer — Fleet Diagnostics & PM

Iconcareers; Austin (TX); On-site; USD 120,000 - 180,000; Full time

Job summary

ICON seeks a Staff Reliability Engineer to lead reliability initiatives for Vulcan and Titan systems. You’ll diagnose failures, shape preventive maintenance, and drive RCAs, FMEA, and SOPs across hardware, data, and operations.

You’ll collaborate with Sustaining, Field, and Product Engineering to raise engineering quality at scale. You’ll mentor teams, develop condition-based monitoring, and own fleet-wide reliability metrics and dashboards.

Qualifications

• 10+ years of reliability/manufacturing/quality engineering experience
• Bachelor’s degree or equivalent experience in engineering
• Hands-on experience with complex automated manufacturing or industrial-scale machinery
• Experience designing PM and FMEA programs
• Experience with data pipelines and analytics
• Ability to mentor engineers and set technical direction
• Strong written and verbal communication skills

Responsibilities

• Analyze fleet failure history and field data to identify gaps in preventive maintenance and develop smarter schedules and tracking
• Define condition-based monitoring strategies with Controls and Software teams
• Maintain fleet reliability metrics and dashboards (OEE, uptime, MTBF, MTTR) and ensure consistent calculation logic
• Evaluate reliability data and coordinate data capture for analysis and reporting; develop FMEAs and SOPs
• Serve as SME for predictive maintenance methodology and drive framework iterations
• Lead RCAs and ensure findings feed back into PM programs and design teams
• Lead reliability reviews with Sustaining and Product Engineering and present trends to leadership
• Develop and maintain test protocols for ECO and upgrade acceptance and field validation
• Provide troubleshooting guidance and escalation criteria across sites
• Mentor Reliability and Field Engineers to raise practice quality org-wide

Skills

Reliability engineering

Data analysis

Mentoring

Cross-functional collaboration

Python

SQL

Education

Bachelor’s degree in Mechanical or Electrical Engineering

Equivalent experience

Tools

Contour

Palantir Foundry

Spotfire

Job description

ICON seeks a Staff Reliability Engineer to lead reliability initiatives for Vulcan and Titan systems. You’ll diagnose failures, shape preventive maintenance, and drive RCAs, FMEA, and SOPs across hardware, data, and operations.

You’ll collaborate with Sustaining, Field, and Product Engineering to raise engineering quality at scale. You’ll mentor teams, develop condition-based monitoring, and own fleet-wide reliability metrics and dashboards.