Senior Reliability and Controls Maintenance Technician

Torrey Holistics; Pennsauken Township (NJ); On-site; USD 103,000 - 132,000; Full time

Job summary

ATS is seeking a Senior Reliability and Controls Maintenance Technician to diagnose, stabilize, and optimize complex production systems on site in Pennsauken, NJ. You will program and troubleshoot sophisticated control systems, apply predictive maintenance techniques, and lead continuous improvement initiatives.

The role requires an Associate degree with a technical concentration or 7+ years in the field, strong electrical/mechanical skills, and willingness to travel.

Qualifications

• Associate degree with technical concentration plus 7 years related industry experience, or 10 years applicable experience.
• Proficiency with predictive maintenance technologies including vibration analysis and laser interferometry.
• Strong understanding of electrical, mechanical, fluid power, and control systems; capable of diagnosing and repairing.
• Willingness to travel as needed; Six Sigma experience is a plus.
• Physical ability to perform required tasks in a loud factory environment.

Responsibilities

• Diagnose, stabilize, and improve equipment performance on high-value assets.
• Program, analyze, and troubleshoot complex control systems.
• Lead continuous improvement initiatives and capture cost savings.
• Source parts and propose engineered alternatives to reduce downtime.
• Independently execute maintenance tasks per industry standards; maintain 5S.
• Operate machining tools to fabricate/repair components and weld when needed.
• Maintain CMMS histories, analyze trends, and support sales quotations.
• Mentor junior technicians and potentially act as project manager.

Skills

Vibration analysis

Infrared thermography

Predictive maintenance

Electrical troubleshooting

Mechanical troubleshooting

Precision alignment

Hand tools

5S/housekeeping

Welding

Team mentoring

Education

Associate degree in a technical field

High School Diploma or GED

Six Sigma experience (preferred)

Tools

CMMS

Vibration analysis equipment

Laser interferometer

Job description

Senior Reliability and Controls Maintenance TechnicianImagine stepping onto the production floor as the go-to expert when a complex system falters. You diagnose, stabilize, and elevate equipment performance—then you make it even better. At ATS, you’ll combine advanced troubleshooting with proactive reliability work to keep high-value assets running at their best.What Your Day Looks LikeYou’ll move seamlessly between rapid break-fix response and high-impact preventive work—bringing deep mechanical and electrical know-how to complex systems. One hour, you’re identifying root causes using infrared thermography or vibration analysis; the next, you’re fine-tuning control logic and solving hardware/software configuration issues. You’ll also:Program, analyze, and troubleshoot sophisticated control systems to resolve intricate software, hardware, and configuration challenges.Leverage predictive technologies—such as infrared thermography, ultrasonic testing, power quality analysis, laser interferometry, ball bar, and vibration analysis—to assess equipment condition and drive proactive maintenance.Lead and participate in continuous improvement initiatives, using CI tools to capture process gains and measurable cost savings.Source parts and supplies; propose engineered alternatives to enhance reliability and reduce downtime.Independently execute maintenance tasks to industry standards, upholding 5S and strong housekeeping practices.Operate machining equipment (lathe, drill press, grinder, and other metalworking tools) to fabricate/repair components; perform welding when needed.Research new methods, tools, and technologies; document and recommend best practices for deployment across ATS sites.Contribute inputs for cost analyses on new equipment, rebuild proposals, savings opportunities, and innovative ideas.Maintain accurate records, review CMMS histories, and analyze trends to improve asset performance.Provide technical content for sales quotations and support time-and-materials (T&M) assignments.Coach and mentor less experienced technicians and, when assigned, act as project manager to drive results.Advance your expertise with on-the-job training and self-directed technical study.Model safety—follow all policies, instructions, and guidelines; maintain situational awareness and identify unsafe behaviors or conditions.What You BringHigh School Diploma or GED required.Associate degree with a technical concentration and 7 years of related industry experience; or 10 years of related industry experience.Proficiency with predictive maintenance technologies (e.g., vibration analysis, laser interferometer use), precision alignment, and care of process equipment.Strong understanding of electrical, mechanical, fluid power, and control systems; able to diagnose issues, evaluate options, and execute repairs.Skilled with hand tools and specialized tools required for the trade.Willingness to travel as needed.Six Sigma experience preferred.Physical Demands & Working ConditionsWhile performing the duties of this job, you will regularly stand, walk, use hands/fingers, reach, climb (including ladders or lifts), balance, stoop, kneel, crouch, or crawl in confined spaces, and communicate verbally. Sitting occurs occasionally. You must occasionally lift and/or move more than 50 pounds. Close and color vision are used regularly. Occasional exposure to outdoor weather and risk of electrical shock may occur. Work typically takes place in a very loud factory environment where hazardous materials and greasy or slippery floors may be present.Compensation & BenefitsWe align pay to skills, impact, and location. Our benefits include medical, dental, and vision coverage; paid time off; a 401(k) with employer match; tuition reimbursement; and more.Pay Range: $102,970 - $131,689.52 USD