Senior Quality Engineer - Automotive Launch Leader

Thornley Corporate Solutions Ltd; Howell (MI); On-site; USD 70,000 - 80,000; Full time

Job summary

Thornley Corporate Solutions Ltd., Howell, MI, seeks a Quality Engineer (QE) / Senior Quality Technician for on-site automotive work. Lead APQP/PPAP, FMEA, MSA, and Control Plans to support new launches and quality readiness.

You will collaborate with suppliers and customers (GM, Ford, Stellantis), drive process improvements, Run-at-Rate readiness, and PPAP approvals while reporting on quality metrics.

Qualifications

• Bachelor's or Master's degree in Engineering or related technical field.
• 5-6 years automotive quality engineering experience (Tier 1/2 supplier or OEM).
• Hands-on expertise with APQP, PPAP, FMEA, MSA, and Control Plans.
• Strong knowledge of customer-specific requirements (GM, Ford, Stellantis).
• SAP and advanced MS Office proficiency; excellent communication and presentation skills.

Responsibilities

• Lead APQP Core Tools implementation across project teams from concept through launch.
• Drive feasibility studies and risk assessments throughout the supply chain.
• Develop and execute Process FMEAs with cross-functional teams.
• Create comprehensive Control Plans covering the entire value chain.
• Support Run-at-Rate activities and ensure quality readiness for production launches.
• Conduct MSA and Process Capability Studies per Production Control Plan requirements.
• Manage PPAP submissions and customer approval processes.
• Capture and implement Lessons Learned for continuous improvement.
• Ensure Release Gate deliverables meet quality maturity standards.
• Proactively identify risks and implement Special Control Strategies.
• Bridge communication between plants, suppliers, and customers.
• Drive quality performance metrics and process improvements.

Skills

APQP

PPAP

FMEA

MSA

Control Plans

SAP

MS Office

Communication

Cross-functional leadership

OEM quality

Education

Bachelor's or Master's in Engineering

Tools

SAP

MS Office

Job description

Thornley Corporate Solutions Ltd., Howell, MI, seeks a Quality Engineer (QE) / Senior Quality Technician for on-site automotive work. Lead APQP/PPAP, FMEA, MSA, and Control Plans to support new launches and quality readiness.

You will collaborate with suppliers and customers (GM, Ford, Stellantis), drive process improvements, Run-at-Rate readiness, and PPAP approvals while reporting on quality metrics.