Senior Process Improvement Engineer: Lean Manufacturing Leader

GE Appliances, a Haier company; Louisville (KY); On-site; USD 110,000 - 140,000; Full time

Job summary

GE Appliances, a Haier company, seeks a Senior Process Improvement Engineer to lead operational excellence in our Louisville manufacturing value stream. You will coach a production area to meet safety, quality, delivery and cost goals while fostering a culture of continuous improvement.

Responsibilities include leading lean initiatives, kaizen events, and countermeasures; partnering with Manufacturing Engineering and HR on projects and people-related matters; and ensuring accurate payroll and

Qualifications

• 5+ years of leadership experience in a manufacturing environment, with emphasis on manufacturing engineering, maintenance, and project execution.
• BS/BA in Engineering or related field (in progress acceptable).
• Experience working with or leading metal fabrication and/or automated equipment operations.
• Six Sigma certification preferred, with strong knowledge of Lean, DMAIC, and continuous improvement methodologies.
• Proven track record of driving results using analytical problem-solving, project planning, and cross-functional teamwork.
• Experience implementing Lean Manufacturing principles in an operational setting.
• Leadership experience or technical expertise in areas such as manufacturing, warehousing, distribution, materials management, quality, procurement, or fulfillment.
• Demonstrated ability to collaborate effectively across all organizational levels, including maintaining positive union relations.
• Strong organizational skills with the ability to manage multiple priorities and meet deadlines.

Responsibilities

• Lead and optimize performance within a designated production area, driving improvements in safety, quality, delivery, and cost
• Oversee maintenance, continuous improvement, and overall efficiency of equipment across production lines and fabrication areas
• Support the Operations Manager and coordinate daily production start-up to ensure lines are operational, properly staffed, and running smoothly
• Monitor and analyze production and fabrication data to identify performance gaps and ensure effective communication across shifts
• Implement and sustain lean manufacturing practices and standardized work to maintain process stability
• Coach equipment operators and Team Leaders to ensure adherence to established processes and standards
• Lead problem-solving efforts and root cause analysis to address inefficiencies within the production area
• Facilitate kaizen events and implement countermeasures to improve manufacturing line performance
• Champion the Appliance Production System and promote a culture of continuous improvement
• Provide leadership and direction to team members, ensuring consistent and fair application of policies, procedures, and work rules
• Collaborate with Manufacturing Engineering to plan and execute long-term equipment and process improvement projects
• Ensure accurate and timely completion of payroll, disciplinary documentation, and other administrative responsibilities
• Partner with Human Resources on employee relations and disciplinary matters
• Ensure all products meet quality specifications and uphold established quality standards across the production line
• Lead quality reviews, track defects, and collaborate cross-functionally to resolve production issues
• Promote a strong safety culture by ensuring compliance with Lockout/Tagout procedures, proper PPE usage, leading incident investigations, and implementing corrective actions

Skills

Lean Manufacturing

Six Sigma

DMAIC

Leadership

Analytical thinking

Cross-functional teamwork

Problem solving

Communication skills

Education

BS/BA in Engineering or related field

Job description

GE Appliances, a Haier company, seeks a Senior Process Improvement Engineer to lead operational excellence in our Louisville manufacturing value stream. You will coach a production area to meet safety, quality, delivery and cost goals while fostering a culture of continuous improvement.

Responsibilities include leading lean initiatives, kaizen events, and countermeasures; partnering with Manufacturing Engineering and HR on projects and people-related matters; and ensuring accurate payroll and