Senior Process Engineer: Quality & Process Improvement Lead

GAF; Newton (KS); On-site; USD 88,000 - 121,000; Full time

Benefits offered by this job

Health insurance

401K with match

Tuition reimbursement

Wellness program

Career development

Job summary

GAF in Newton, Kansas is seeking a Process Engineer to lead quality and process improvement projects using PI tools such as QualPro, MVT/DOE, and Kepner-Tregoe PSDM. The role prioritizes safety, quality, service, and cost while delivering capital improvements.

You will collaborate with R&D and plant teams, train staff on SPC, perform process qualification, and ensure accurate reporting of trials. A bachelor’s degree in engineering and 5+ years of experience are required.

Qualifications

• Bachelor’s Degree in Engineering required.
• 5+ years process engineering experience.
• Ability to lead a team.
• Proficiency in Microsoft Office, PLC and AutoCAD.

Responsibilities

• Lead process design reviews and qualification of materials and processes.
• Performs PPA/FMEA on major process and raw material changes.
• Train production personnel on Statistical process Control (SPC).
• Leads the application and interpretation of SPC charting; educate personnel on policies.
• Conduct internal compliance audits of production tests, process specifications, PCNs and other in-plant processes.
• Coordinate Plant Trials with R&D and plant personnel.
• Ensures trials are accurately conducted and reported.

Skills

Process engineering

Team leadership

Engineering fundamentals

Microsoft Office

AutoCAD

PLC

Education

Bachelor’s Degree in Engineering

Tools

QualPro

MVT/DOE

Kepner-Tregoe PSDM

Job description

GAF in Newton, Kansas is seeking a Process Engineer to lead quality and process improvement projects using PI tools such as QualPro, MVT/DOE, and Kepner-Tregoe PSDM. The role prioritizes safety, quality, service, and cost while delivering capital improvements.

You will collaborate with R&D and plant teams, train staff on SPC, perform process qualification, and ensure accurate reporting of trials. A bachelor’s degree in engineering and 5+ years of experience are required.